Wait a second!
More handpicked essays just for you.
More handpicked essays just for you.
Six sigma report on supply chain management
Lean manufacturing introduction 2 pages
Elements of lean production
Don’t take our word for it - see why 10 million students trust us with their essay needs.
Recommended: Six sigma report on supply chain management
Ford is one of the leading automotive manufacturers in the world, in total FOMOCO (Ford Motor Company) sold nearly 5.7 million vehicles globally in 2011, which includes a 16.5% market share in the United States of America. Using the help of an extensive network of suppliers around the world.
In Ford’s 2011-2012 Sustainability Report, it is stated that their automotive supply chain uses 130,000 kinds of parts, 4,400 manufacturing facilities and employs 1 million people in over 60 countries around the globe. The company states, “The breadth, depth and interconnectedness of the automotive supply chain make it challenging to effectively manage business and sustainability issues,”
Ford utilizes the Six Sigma approach “Six Sigma at many organizations simply means a measure of quality that strives for near perfection. Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process – from manufacturing to transactional and from product to service.” (ISIXSIGMA, 2008) by teaming up with Penske Logistics to create a leaner supply chain. According to Penske’s there were three main goals to the initiative.
• Ford’s logistics network must be centralized
• Improvement of supplier and carrier performance
• Accountability for logistics and finances must be provided in real-time
(Ford to revamps supply chain, 2005)
Consolidated Shipments and Dispatch Centers
Prior to Ford partnering with Penske, all of the automotive companies 20 plants in the United States handled their own logistics. This caused unnecessary costs in the transportation and material-handling sector of the company due to the fact that suppliers...
... middle of paper ...
...a result Ford is now working collaboratively and more closely with a smaller number of global strategic partners. As of today the automaker has 102 such suppliers – of which, 76 are production companies and 26 are non-production.
The introduction of ABF program has helped Ford create much more commonality between component parts across the globe and two-sided agreements to create competitive cost structures. Around 80% of the parts found in the current generation Ford Focus are common around the world and 75% of the suppliers remain the same no matter where the production location is. Also some 75% of the parts have been pre-sourced, meaning it was not part of a bid process. This has contributed to reducing the emphasis on cost reduction. Overall transparency in product and manufacturing planning and the forecasting area has been achieved to a much greater extent.
Until recently, the Ford Motor Company has been one of the most dynastic of American enterprises, a factor which has both benefited the company and has brought it to the brink of disaster. Today Ford is the second largest manufacturer of automobiles and trucks in the world, and it’s operations are well diversified, both operationally and geographically. The company operates the worlds second largest finance company in the world, and is a major producer of tractors, glass and steel. It is most prominent in the US, but also has plants in Canada, Britain and Germany, and facilities in over 100 countries.
Gulfstream Aerospace is one of leading corporate jet manufacturers in the world. They have been building jets since the late 50’s and continue to create top of the line aircraft which have become the status symbol of success. With their success comes an extensive company infrastructure and supply chain. First, we will discuss how Gulfstream uses the location to maximize the effectiveness of its supply chain. Then we will look at the business case for Gulfstream’s approach to its supply chain, and in particular, does it make sense to have a car follow supplies while it is on the rail system. Finally, we will look at Gulfstream’s to the “just in time” manufacturing and its strategic approach to choosing locations.
The method of Lean Six Sigma is the combination of two business techniques that includes Lean Manufacturing and Six Sigma. Lean manufacturing focuses on improving the flow of the organization by training highly skilled employees to increase the overall speed while Six Sigma focuses on improving current performance and overall accuracy. In most cases, blending both Lean and Six Sigma can be costly; however the end result can have create an organization that focuses on quality, accuracy, and speed to meet the goal which is profitability.
The Ford Motor Company (FMC) was founded in Detroit in 1903 and began shortly thereafter exporting cars to European branches. Cross-border assembly started in Canada in 1904 and was later implemented in the European markets. The first European plant was established in 1911 in England, and this was followed with other lower volume assembly plants across the European continent. All the plants and branches assembled and sold the Model T, using American methods and practices. This proved to be a success in the beginning, but in the long run, “(…) this proved a costly and unsuccessful strategy in Europe’s diverse markets” (Bonin et al., p. 15). By the late 1920s most of its European subsidiaries were struggling and Ford had to change his approach to the European market.
Ford uses a global area division organization design, setting up subsidiary companies for the different countries/regions that it is operating in....
For example, it has started Six Sigma training in Warren, Michigan, where the organization is one of the biggest employers. The objective of the initiative is that GM sees the concept as one of the ways to improve the quality of the processes, as there have been concerns about the company’s performance (General Motors seizes every opportunity to capitalize on Six Sigma training in Warren, n.d.).
The automotive industry is one of the most important sectors of the economy for every country in the world. It involves a large number of corporations and institutions engaged in the manufacturing process of motor vehicles including designing, developing, manufacturing, marketing, and selling. It contributes to the global economic growth by generating a significant return and creating a ripple effect on supporting the supply chain as well as providing job opportunities for the skilled workers (ACEA, 2016).
Ford Motor Company has been and till the date is known as the king of innovations in the automobile industry. Their research & development department and innovation of interchangeable parts in moving assembly lines resulted in extraordinary global extension for them. They are an old heritage who ruled and still doing impressive jobs in the global automobile market. Some prestigious motor brands are also owned by Ford.
Many economic factors exist that impact the development of Ford Motor Company's strategic plan and it’s no small task to project how some of these factors might change as the strategy is being realized. Consider the prospect of expansion into a new market like China or Mexico. Economic changes like currency devaluation will make Ford’s product more expensive to their target market potentially reducing overall sales revenue. Oil prices as we’ve seen in the U.S. economy can also play a big factor as large vehicles become less desirable and more fuel efficient compact cars gain market share.
The Ford Motor Company has around 181,000 employees and 65 plants worldwide using the automotive brands Ford and Lincoln (FMC Annual Report 2013, p.149). The company is broken down into the following segments. -Automotive Brand for Ford and For Lincoln * Customer Assistance -Financial Services * Ford Motor Credit Company -Customer Services * Service Quick Lane Tire & Auto Center.
Ford Motor Company current mission statement is “committed to provide personal mobility for people around the world”. With that in mind their vision is to become the world’s leading Consumer Company for automotive products and services. By improving everything they do, the company provide superior returns to their shareholders (Vision, Mission, Values).
After a period of continuing growth, the stagnant sales growth of the automotive industry in the late 1970s led all car makers to start to look for methods to fit the new climate. With the purpose of using money on research and development more effectively, spreading the risk of making main components in greater volume, and accessing to new market which were hard to enter, more and more automobile producers reached to the conclusion of collaborating with others. In addition, to remain independent, joint venture seemed to be the best answer. (Campbell, Stonehouse & Houston 2002)
Ford- focused differentiation, medium pricing, breadth of product line is high. A strength is their pick-up truck market share, a weakness is perceived reliability and styling on some of the lines.
... The relationship between manufacturers, dealers, suppliers and customers has dramatically improved. In fact, Ford has been the only one of the three big automobile companies in Detroit not to accept a U.S. government bail-out or file for bankruptcy protection, as its rivals General Motors and Chrysler did last year. According to the Wall Street Journal, Ford sales in April 2010 climbed to 25% as compared to GM’s 7.2%.
With about 187,000 employees and 62 plants worldwide, the company’s automotive brands include Ford and