Design Build Test Operate

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Design Build Test Operate

Table of Contents

1. Introduction

2. Teams and Leader Responsibilities

3. Design Components

4. Introductory Project

5. Project Selection Process

6. Analysis Report

7. Preliminary Design Review

8. Critical Design Review

9. Final Presentation

10. Conformity Inspection

I. Introduction

The purpose of the detail design class is to provide a design-build-test-operate experience for the student. The requirements for the project that the students select begin with the requirement that the project have a minimum of three subsystems, chosen as a subset of the subsystems used in the project from preliminary design. In addition, it must have more than one sub-assembly; there must be a subset of the requirements that are test-able (with our campus facilities); it must undergo a vibrations test according to the requirements specified by the chosen launch vehicle; and the structure must be tested to failure.

The design component consists of detailed drawings submitted in the context of the configuration management system defined under the Design folder in the Courses drive. More detail of the design component is given in the Design Components section.

The students are required to build their design. This enables them to understand the manufacturability of their paper concept. It also gives them the opportunity to see if their predictions on the performance of their system are good. The build process provides an opportunity for the students to see clearly what the integration issues are in bringing the various subsystems together.

The test component requires the students to write detailed test plans and to perform them with their design prototype. The project should have various subsystem tests as well as tests at the various phases of integration and finally, a fully integrated functionality test, which shows how the system as a whole operates.

The entire design must be supported by analysis based on work done in previous courses as well as on any new material they must learn for their specific design. The analysis section describes in more detail the types of specific analyses required.

II. Teams and Leader Responsibilities
The teams utilize the entire class and are divided into subsystem teams and an integration team. The integration team is composed of the team leaders from each subsystem team and the project lead is the team leader for this team. Each team must also have a person responsible for all the CAD drawings. The responsibilities of the integration team, project lead, team leads and the CAD person are defined below.

Integration Team:
This team is responsible for the system coming together. They must make sure that all integration issues are addressed early and are passed on to the appropriate team for resolution.

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