Ultra High Temperature Ceramics (UHTC)

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Ultra high temperature ceramics (UHTCs) are materials rarely found in nature, characterized by high melting points, hardness, thermal conductivities (if compared to other ceramics), good wear resistance and mechanical strength.1,2,3 Besides, they are chemically and thermally stable under a variety of conditions due to their high negative free energy of formation.1,3

The materials that fit in these criteria are ceramics compounds made of borides, nitrides and carbides. As a result of having those properties, this class of material can be applied in extreme environments such as extreme temperatures, chemical reactivity and erosive attack. Because of that, in the 1950’s, studies started to analyze the possibility of using them to coat nuclear reactor but they also have the ability to work as electrode for electric arc furnaces, handling of molten metals and for aerospace usage (e.g. rocket propulsion, atmospheric re-entry, hypersonic flight), this last application leaded to further investigations on UHTCs.3,4,5

Nitrides and carbides tend to have lower thermal conductivity if compared to borides (diborides have thermal conductivity similar to copper at room temperature), which means that borides compounds usually have higher thermal shock stability and good thermal stress response, because of that this essay will focus on this type of UHTC.3

ZrB2 is a diboride UHTC that have hexagonal crystal structure, as shown in the figure 1. According to Fahrenholtz et al., the crystal is arranged by layers of Zr hexagonally packed together alternating with layers of B atoms disposed in 2D graphite-like rings.1

Figure 1 – Representation of ZrB2 crystal structure1

A summary of ZrB2 properties are presented in Table 1.

Table 1 – Prope...

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...M. Gasch, J. W. Lawson, M. I. Gusman, M. M. Stackpoole, “Recent Developments in Ultra High Temperature Ceramics at NASA Ames” American Institute of Aeronautics and Astronautics (2009).

4 A. Paul, D.D. Jayaseelan, S. Venugopal, E. Zapata-Solvas, J. Binner, B. Vaidhyanathan, A. Heaton, P. Brown, W.E. Lee, “UHTC composites for hypersonic applications” American Ceramics Society Bulletin, 91 [1] 22–30 (2012).

5 E. Wuchina, E. Opila, M. Opeka, W. Fahrenholtz, I. Talmy, “UHTCs: Ultra-High Temperature Ceramic Materials for Extreme Environment Applications” The Electrochemical Society,30-37 (2007).

6 J. R. Fenter, ‘‘Refractory Diborides as Engineering Materials,’’ SAMPE Quarter., 2, 1–15 (1971).

7 A. L. Chamberlain, W. G. Fahrenholtz, G. E. Hilmas, and D. T. Ellerby, ‘‘High Strength ZrB2-Based Ceramics,’’ Journal of the American Ceramics Society, 87 [6] 1170–2 (2004).

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