Essay on Toyota Motor Manufacturing Case Study

Essay on Toyota Motor Manufacturing Case Study

Length: 1292 words (3.7 double-spaced pages)

Rating: Good Essays

Open Document

Essay Preview

Main problem:
Toyota Motor Manufacturing, U.S.A. (TMM) is deviating from the standard assembly line principle of jidoka in an attempt to avoid expenses incurred from stopping the production line for seat quality defects. This deviation has contributed to the inability to identify the root cause of the problem, which has led to decreased run ratios on the line and an excess of defective automobiles in the overflow lot for multiple days. If this problem isn’t fixed quickly, an increased amount of waste will continue to be incurred and customer value will be threatened.
Friesen is truly struggling to find a way to "have his cake and eat it too". Friesen is passionate about TPS ways of achieving lean manufacturing by staying focused on achieving cost reduction by thoroughly eliminating waste. He knows that just in time (JIT) production is implemented to insure plants produce only what is needed, only how much is needed, and only when it is needed. He has been thoroughly trained in jidoka principles, understanding processes are put in place to make any production problems instantly self-evident through visual deviations from normal conditions. He also understands the value of the andon pull, and that it states the andon card is not replaced until the problem is fixed – often resulting in a stop of the line. However, he felt this problem was different, and therefore an alternate process was acceptable. He believed it was possible to deviate from some of the core jidoda principles by fixing the quality problem off the production line, and within the quality control (QC) team. He believed this would allow him to save money by not having idle machines. Even after all the alarming red flags in front of him that indicate...

... middle of paper ...

... the standard process, Friesen is attempting to fix the problem by skipping the first three foundational levels of key principles and jumping to the fourth level of the foundation, problem solving. Although he is implementing problem solving by going to see for himself, by skipping the first three levels he is limiting his ability to effectively get to the root cause of the problem and solve it for the long run.
Any short term gains achieved by not solving the problem on the line will not outweigh the long term gains that can be achieved by sticking to the tried and true TPS philosophies. Friesen needs to immediately cease the current deviation to the standards, and return to the proven jidoka and andon processes, which include implementing the "five whys" (see example, Appendix B), to truly uncover the root cause of the seat defects and find a long term solution.

Need Writing Help?

Get feedback on grammar, clarity, concision and logic instantly.

Check your paper »

Essay about Toyota Motor Manufacturing, U.s.

- Toyota Motor Manufacturing, U.S.A. Inc. Case Study Question 1. As Doug Friesen, what would you do to address the seat problem. Where would you focus your attention and solution efforts. As Doug Friesen did, I also would have started with the idea of “let’s go see it” to address the problem. I would visit the cars in the clinic and overflow area and study Exhibit 8, the Group Leader’s Seat Defect Data, and Exhibit 10, Andon Pulls. From this data, we see that most issues stem from missing parts or material flaws....   [tags: Toyota Production System, Lean manufacturing]

Good Essays
1245 words (3.6 pages)

The Toyota Production System ( Tps ) Essay

- Just in Time (JIT) manufacturing, also known as the Toyota production system (TPS), is a way to reduce flow times within production system, response times from suppliers to customers, and capitol needed to produce goods. JIT Manufacturing originated in japan during the 1960s and 1970s and mainly at Toyota. Alternative terms for JIT manufacturing have been used. IBM used continuous-flow manufacturing (CFM), and demand-flow manufacturing (DFM), and Motorola 's choice name was short-cycle manufacturing (SCM)....   [tags: Lean manufacturing, Toyota Production System]

Good Essays
1089 words (3.1 pages)

Research Report on Toyota Motor Corporation: Importance of Integrated Production System in a Manufacturing firm to Improve Productivity

- 1. Introduction The main idea of this work is to examine the importance of the integrated production system and its implementation in the manufacturing industry. This can be applied in Toyota Motor Corporation a multinational corporation in automotive manufacturing industry operating all over the world. In the area of production and operation management system, various researchers and experts (Groover, 2007; Metaxiotis, et al., 2001; Lejtman, et al. 2002) have researched the notion of integrated production system over a long period of time, thus it has achieved an extensive attention all over the world, especially in the manufacturing industry....   [tags: manufacturing industry, automotive industry, busin]

Good Essays
2844 words (8.1 pages)

Toyota Case Study : Toyota Motor Corporation Essay

- Chapter 1 1. Toyota Motor Corporation 1.1 Corporate Overview Toyota Motor Corporation is one of the bigger automobile industries in the world, located in Toyota, Aichi, Japan. This corporation was founded in 1937 by the Toyoda family. Toyota has a subsidiary that has known as Toyota Australia. Toyota Corporation itself have been doing their business in almost all around the world with 50 manufacturing firms abroad in 26 countries and regions. 1.2 Transaction exposure Transaction exposure is the risk that occurs as a result of the currency structure of liabilities and deviated expanses from the currency structure on the sale of assets....   [tags: Foreign exchange market, United States dollar]

Good Essays
1749 words (5 pages)

Case Study : Ford Motor Company Essay

- I can recall when my older sister in the 70’s had purchased a shiny new Ford Pinto and pulled it into the driveway. She used at that time what she thought was her best judgment along with an economical price but only to be succumbed by our Dad when he realized what she purchased. Ford Motor Company in the late 60’s were being overtaken by other countries car manufactures in the subcompact market. The Volkswagen Beetle was still formidable, and the VW Rabbit was on the drawing board. Datsun and Toyota were readying new models....   [tags: Ford Motor Company, Ford Mustang, Henry Ford]

Good Essays
1259 words (3.6 pages)

Essay on Toyota Motor Corporation Case Study

- Toyota Motor Corporation Case Study Toyota Motor Corporation is a Japanese multinational corporation. It is currently the world's largest automaker. Mission "Toyota Motor Corporation is a company devoted to enhancing the quality of life for people around the world by providing useful and appealing products" (Toyota Motor Corporation, 1994). Its mission has not changed much in the past few years, for the current mission of Toyota can be characterized as becoming the world's leading vehicle manufacturer, which means that it expects to sell more cars than any competitors, whilst setting benchmarks on product quality and production efficiency....   [tags: Business Analysis Auto Industry]

Good Essays
1798 words (5.1 pages)

A Case Study of Toyota Motor Company’s Strategic Implementation Factors and how they affect the Company’s Operations.

- Toyota has adopted an expansion strategy aimed at increasing the company’s market share through sustainable growth. This will be done based on the delivery of high quality, and safe cars, at an affordable price. As the company seeks to expand to new markets, focus will be on maintaining an organizational culture that allows optimum efficiency in the ever dynamic global market. Different nations within which Toyota operates have different political, technological, social, and cultural environments....   [tags: Case Study]

Good Essays
926 words (2.6 pages)

Essay A Brief Note On Nissan Motor Co.

- Chapter – 1 Introduction Automotive industry is rapidly growing. Approximately one in ten jobs in industrialized countries are the jobs related to automobile. For developing countries, they evaluate the condition of local automotive sector for grasping the economic growth opportunities because the auto sector has the wide linkages with the other sector of their economy (Encyclopedia, 1997). Then, this industry makes 60 million cars and trucks per year worldwide. Therefore, it can support jobs for 4 million people directly and many others are indirectly (Papatheodorou et al., 2007)....   [tags: Automotive industry, Ford Motor Company]

Good Essays
807 words (2.3 pages)

Essay Toyota

- Toyota has topped a survey gauging the satisfaction of US customers for the second year in a row. Toyota earned a satisfaction rating of 87 out of 100 on the index compared with an industry average of 81. US researchers at JD Power stated that Toyota was the most reliable car in a survey of three year old vehicles. Toyota has raised its annual profit forecasts after reporting strong results for the three months to end of September. The firm saw operating profits rise by 44% during the quarter, to reach $4.9 billion as sales continued to increase....   [tags: Toyota, Business, Case Study, solution]

Free Essays
982 words (2.8 pages)

Toyota Case Study Essays

- Executive Summary The automobile industry can be considered one of the most competitive industries that exists today. The production has to be flawless, the employees hardworking and the managers fully aware of their product. This case study discusses the Toyota production plant in Georgetown, Kentucky. In July of 1988 Toyota Motor Manufacturing (TMM), USA began producing Toyota Camry sedans. Toyota implements the Toyota Production System (TPS) in their Georgetown plant, similar to all other production facilities....   [tags: Business Analysis]

Good Essays
1845 words (5.3 pages)