The Process Of Replica Molding

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1) REPLICA MOLDING: Replica molding is a process that transfers a pattern from a rigid or elastomeric mold into another material by using a liquid which gets solidified when it comes in contact with the mold. Replica molding can be broken down into three subfields namely microtransfer molding, micromolding in capillaries and UV-molding. As shown in the figure below, the rigid master is prepared by lithography, molding or by some other techniques and then the prepolymer is poured onto the master and cured thus giving us the polymer replica. In the above figure we were able to obtain the negative replica of the master. In order to obtain the positive replica of the master, we use the PDMS mold obtained during the first process i.e. the negative of the master and then use it as master and repeat the process …show more content…

There are a few technical problems with Microcontact printing: 1) Stamp deformation: The stamp can be deformed very easily thus resulting in printing features that are slightly different from the original stamp. Deformation of the stamp can occur during removal from the master and during the substrate contacting process. 2) Substrate contamination: During the curing process some fragments can be left uncured and finally lead in contaminating the process. Because of this there is a compromise in the quality of the stamp being produced. 3) Shrinking/ swelling of the stamp: During the curing process the stamp can shrink in size leading to a slight difference in the desired dimensions of the substrate patterning. Let alone shrinking the stamp may even swell. There are many organic solvents that result in swelling of the PDMS stamp excluding ethanol (Ethanol has a very small swelling effect), but many other organic solvents can’t be used for wet inking because of high swelling. Due to this the process is limited to apolar inks only that are soluble in

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