Binder Viscosity

1025 Words3 Pages

Binder viscosity was altered by changing temperature. The initial dispersion of the binder in the powder depends upon viscosity and shear rate applied. (Schaefer, 1996) Binder viscosity also controls the consolidation rate and hence subsequent growth via coalescence. (Ennis, et al., 1991). Results from Rough et al (2005) showed that increased temperature (lower viscosity), the regimes are reached faster because the binder is able to distribute more effectively in the mixture at a given shear rate which is in accordance with the work reported by Schaefer et al (1996). As LAS paste quantity was increased, mixing time required to form designated regimes decreased. Work done by Hibare (2012) showed that the peak modal granule diameter stays similar in both reactive and non-reactive high viscous binder systems which was said to be as a result of mixing time. Mort et al (2001) stated that the method of binder introduction/addition could influence the width of an agglomerate size distribution. A smaller binder droplet size can result in narrower size distribution. According to Schongut et al (2013), granule size distributions have a weak dependence on agitation rate (impeller speed) but a stronger dependence on the state of the binder. Schongut et al (2013) presented size distribution results at three different temperatures with the highest temperature having the narrowest size distribution. Research experiment work done by Schongut et al (2013) was carried out in a stirred glass reactor with a sodium carbonate powder bed and the binder (dodecyl-benzenesulphonic acid) injected into the bed. The powder bed was in stoichiometric excess and each powder bed was used for two kinetic experiments before discarded. Using the powder bed twice bef...

... middle of paper ...

...ticles pack closer together within the paste. Due to the viscosity and hence reduced flow of the binder through the interparticle spaces, the consolidation process is slowed down, effectively delaying any excessive ball growth. This research aims to investigate the granulation mechanisms involved in a high viscous detergent system in order to gain an understanding into how a high viscous binder is dispersed compared to a low viscous binder. This research would not be working with any low viscous binders and would be comparing research results with published work done on low viscous binder granulation systems. Most importantly, the research would focus on effects of process parameters such as binder injection point (literature on which has not been found) and granulation time as well as impeller speed and binder amounts (with considerably more literature published).

More about Binder Viscosity

Open Document