Optimization of Extrusion Cooking Process for Rice-Fish Extrudates with an Underutilized Fish Meal

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MATERIALS AND METHODS
Preparation of fish
Sea bass (underutilized fish) procured from the Ukkadam fish market were used in this study. It was thoroughly washed with potable water after removing scales, viscera and bones. The fish fillet was ground in a pulverizer and was then mixed with rice flour.
Preparation of rice-fish flour
The ingredients viz., fish paste, rice flour, water and salt were used for the preparation. The fish paste, rice flour and salt were mixed properly, adjusted to a desired moisture content by adding water. The levels of fish content and feed moisture content were 10%, 15%, 20%, 30% and 10%, 15%, 20%, 30% (wb) respectively. The flour then placed in a close vessel at room temperature for 2 hours to equilibrate before extrusion. The mixtures were then sieved using 0.5 mm mesh screen.
Extrusion process
Extrusion studies were conducted with a co-rotating twin-screw extruder (Model BTPL-1, Basic Technology Pvt. Ltd. India). The extruder screw and plycutter were driven by 5 hp motor and a variable speed DC motor respectively. The barrel sections viz., feed zone, compression zone and metering zone was fitted with a gasket to prevent the heat transfer from one section to another. Temperature inside the barrel was controlled with temperature controllers. The barrel temperatures considered in this study were 100°C and 110°C. The extrudate were packed in polypropylene pouches and stored for further analysis.
Physical properties of the Extrudates
Expansion Ratio (ER)
The expansion ratio was calculated as the cross sectional diameter of the extrudate divided by the diameter of the die opening (Ding et al, 2005). The diameter of the extrudates was measured using a vernier caliper Expansion ratio was calculated from ten randomly selected samples and the average value was taken. The expansion ratio was calculated as given below.
Expansion Ratio = D2/d2
Where, D- diameter of the extrudate, d-diameter of the extruder die.
Bulk Density (BD)
Bulk density of the material is the ratio of mass and the volume it occupy. The weight per unit length of extrudate was measured using an electronic balance. The diameter and length of the extrudates were measured using vernier caliper. Bulk density of 10 samples were calculated and the average value was taken.

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