Mitsubishi Rayon Reduces Half the Time Required for Molding Carbon Fiber Prepreg, Targeting Auto Applications

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Mitsubishi Rayon reduces half the time required for molding carbon fiber prepreg, targeting auto applications

Mitsubishi Rayon announced on May 14th that the company commercially developed and started the sales of a rapidly hardened tough carbon fiber prepreg (Tough-Qure) from April. It not only reduced the required molding time by half but also improved toughness compared with conventional products. It takes about five minutes to harden the prepreg in stamping at 140 degrees C. The company is cultivating the market for alternative use of the conventional prepregs as well as automotive and other industrial machinery application areas. The adoption of the CFRP has been difficult because it requires longer time to mold.

For instance, the molding time of the new prepreg, for sheet trapping of golf shafts was reduced to 30 minutes from one hour under an ordinary 130 degrees C hardening conditions. It could cut half the molding time to 5 minutes from 10 minutes to stamp automotive parts under ordinary 140 degrees C environment.

Sources: Kagaku Kogyo Nippon, May 17, 2010.

Kyoto University, City of Kyoto, and VMs worked together to trial-manufacture BNF made vehicles, to examine the material which is 80% lighter but eight times stronger than steel

An industrial-academic-and government project for commercially developed next-generation Bio-Nano-Fiber (BNF) material is lighter and stronger than steel. The Kyoto University, City of Kyoto and other leading automakers will start using this material. The project targets to apply the BNF to automobiles for weight-reduction and improve fuel economy. First starting with the Research Institute for Sustainable Humanosphere, Kyoto University, the Kyoto Municipal Industrial R...

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...vehicles” it features 16% lighter weight and 40% less torque loss compared with a conventional driveshaft. This driveshaft should contribute saving fuel consumption of RWD systems used for mainly high-end models. NTN will market the products to high-end car models in Europe and Japan.

The new product is comprised from two slide type cross groove constant velocity joints with ball grooves, slidable in an axial direction, is slanted into a reversed direction each other, and a hollow shaft that connects the space. The CJVs introduced smaller size balls compared with before. Increasing the number of balls to ten from the conventional six, the company has designed the outer wheel radius 9% smaller for weight- and size-reduction. It has achieved the durability of the new product by increasing several ball units.

Sources: Nikkan Kogyo Shimbun, May 18, 2010

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