End-Winding Analysis in order to minimize the Circulating Current in a Large Synchronous Generator

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Abstract- This paper deals with the circulating current distribution calculation and its resultant ohmic losses in a large synchronous generator. Circulating currents are produced by the induced voltage differences between parallel strands in a bar that cause high ohmic losses in high power synchronous generators. In this paper, three different cases are assumed for the armature end winding structure, and a 3-D finite element model is adopted to calculate the effectiveness and resultant losses of these cases. As mentioned later, by the use of an appropriate transposition in slot area, both main and leakage fluxes inside the machine are the same for all transposed strands bundle in active part and consequently the induced voltage difference in each strand in a bundle is negligible. However, the currents flowing in the end winding of the generator produce leakage flux in the slot region that causes circulating currents in strands, and consequently electrical power losses in the machine.

Index terms— Synchronous generator, slot region, end winding, circulating current, finite element method.

I. INTRODUCTION

Circulating currents are produced by the induced voltage differences between parallel strands in a bar due to different linkage magnetic flux. In large synchronous generator with high power density, the Roebel bars are used for the stator windings in which strands in a bundle are completely transposed in slot region by different arrangement.

By the use of this procedure, the overall physical position of each strand in a bundle is the same. Therefore, the both main and leakage fluxes are the same for each strand in each bundle, and consequently the induced voltage difference in each strand is negligible. Anyway, the curr...

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...gren X, Lijian T, Dangun Z, Yi X. “Calculation of end region magnetic field and circulating losses for turbo-generators using a coupled field and circuit equations method”, IEEE Trans Magn 1990;26:497–500.

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[6] Hitachi, Ltd., Japan M. A. Mueller, “Design and Performance of a 20kW, 100rpm, Switched Reluctance Generator for a Direct Drive Wind Energy Converter”, IEEE International Conference on Electric Machines and Drives, page(s): 56-63, 2005.

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