Advantages And Disadvantages Of Micro Manufacturing In Manufacturing

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Manufacturing is the process of transforming raw materials into finished products with intentions of fulfilling the customer’s needs, this is done through cost effective methods within a given period of time. Micro-casting is the manufacturing process of materials in the micro-meter range or of larger parts by carrying microstructures using molten metal cast into a mold. There are two different methods used for casting structures in the micro-meter range; capillary action micro-casting (permanent mold) and micro-casting based on investment casting. Investment casting, also known as ‘lost wax process’, is the oldest known method. As old as 5000 years, in the time of the Pharaohs, they used this method to make gold jewellery, armour and statues. Around 4000 B.C, the discovery that metals could be cast into shapes in moulds was a major step towards civilisations. After experiments with coloured minerals like malachite, those experiments let to the melting of copper which led to casting copper in simple moulds made from stone or clay to produce simple tools, like hammers, to be followed by the use two-part moulds in which both faces could be made. Potters at that time were used to making small human and animal figures representing either natural or symbolic use for numerous gods. The smelting and casting of those figures were carried out in a crude kiln or furnace in the east. Some materials had been carved from various stones while human figures were often made in beeswax. In the fourth millennium B.C. a potter and a metal worker came up with the idea of taking a model carved in beeswax, coating it with clay, heating the composite structure to harden the clay and to melt out the wax, using the formed mould to produce a casting with ... ... middle of paper ... ... mass produced using the investment casting processes by major automobile manufacturers, they were mainly used for engine components. In the year 1993, the first foundry application for plasma ladle refiner occurred at the Maynard Steel Casting Co. this was to show that lost wax process had developed into a major success, with better and efficient ways to cast being discovered, but the rate of discovery had slowed down. During the years 1995 to 2000, microstructure simulation was developed which contributed to much better understanding of metallurgy effects and properties in castings. This also included the benefits of controlling casting distortion, reducing residual stresses, eliminating cracks and etc. NASA released a physics based software tool that accurately predicted the filling of expanded polystyrene patterns and sand cores as numerous variables changed.

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