Glass Manufacturing Process Essay

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According to www.consol.co.za(n.d.), the abundant natural raw materials which are 75% silica, 15% sodium in the form of sodium carbonate (soda ash), 9% calcium in the form of limestone and 4% other ingredients, including colorants are used to make glass jars. Other important ingredient in the glass manufacturing process is that we can get from recycling centres which are cullet or recovered glass. Cullet usage with as much as 40% utilization per batch can vary quite considerably. The inclusion in production is most significant as it means that less virgin raw materials are used. It also melts at a lower temperature, allowing us to decrease emissions and save energy. Raw materials are stored in large silos, from where they are measured and …show more content…

These gobs are then guided into the individual moulds of the bottle-making equipment, as part of a process known as forming. There are two moulding stages in the formation of bottles.The gob of glass falls into a blank mould in the first stages to produce a parison. The opening of the bottle is moulded into its last shape during this stage, but the body of the container is initially much smaller than its final size. In addition,there are two primary methods of producing a glass jar. Initially , known as the Blow- Blow process, which is used for narrow-neck containers. compressed air is blown into the molten gob to create a cavity in this process while it is in the blank mould and this results in a hollow and partly formed container. Then,the process transferred to the second moulding stage in which the compressed air is used again in the second stage to blow mould the last shape. Next,the second process which is used for jars and tapered narrow-neck containers known as Press Blow Method. A metal plunger instead of air is used to press a cavity into the gob in the blank mould before compressed air is used to form the container in the blow mould in this process.

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