Copper Ore Mining: Exploring Block Cave Method

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Process Description

1. Production Process

Copper ore, usually in the form of chalcopyrite (Figure 2), CuFeS2, is mainly mined using large block cave mines (Figure 3). Block cave mining is a mass mining method that allows for large quantity mining of large lower grade ore bodies. This method of mining is characterized by caving and extracting massive volumes of rock which potentially leads to the formation of a surface depression which is indirectly affected by rock mass and topography of the ground surface. A major challenge when initially starting mining is to predict how the specific ore bodies will cave with respect to the geometry of the undercut. In simple terms, an underground tunnel leads to the draw points where broken, overlying rock is gathered and taken away for processing. Palabora …show more content…

This is led by a hydrocarbon fuel injection causing a reduction in oxygen to extremely low levels. 99.5 % copper concentration is thus obtained before it is cast into anodes (Figure 11).

The reverberatory furnace’s off-gas passes through a waste heat boiler and a balloon flue before reaching final processing by means of electrostatic dust precipitation. Flue dust is recycled to the furnace where the weak concentration off-gas will be directly discharged into the atmosphere using a concrete stack. Treatment in a wet gas scrubbing plant may also be utilised. Once scrubbed, off-gas is dispersed to the atmosphere using a high clean gas stack. Heat boilers are used to generate steam which heats the primary combustion air for coal pulverisers and also directs secondary air to the furnace. Off-gas from the converters passes through electrostatic precipitators that cater for gas cleaning. A sulphuric acid plant treats the gas and concentrated sulphuric acid is manufactured for sale in the domestic

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