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What is the application of ICT in manufacturing
Importance of ICT in manufacturing
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I. Introduction
Manufacturing sector is the huge sector in all over the world in which all Engineering field are combine, Mechatronics , Information technology ,computer science, Mechanical, electrical and automobiles engineering.
Manufacturing engineering is a particular Class of engineering systems, manufacturing processes and interrelated actions within a manufacturing enterprise. Manufacturing process is a combination of new technologies and procedure which is used to define how products are to be manufactured with high accuracy. A foundation of Manufacturing process is the fundamental reservoir for the combination of all the tools and equipments and activities aids in the searching of substitute production line scenarios; improve the efficiency of assembly lines with the aspire of reduced lead time period for manufactured goods launch, lesser the product time and reduced work in progress inventories as well as allow quick response to product or product changes. Introduction of Information technology
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These objects must be identical, or may be very similar, and cannot be customized for individual customer. This type of system is best for limited production runs, or for companies looking to manufacture a low amount of goods.
• Continuous Manufacturing System- Continuous manufacturing systems is used for mass production of products. In this system, the product moves from one station to another station along an assembly line, with different workers performing various construction tasks along the way. This type of system promotes the companies to meet high manufacture (production) goals, and results in a lower per-unit cost. To create an assembly line the large amount of equipment are required as well as high level labor to manage the system, is often associated with large capital
Production has also been economised by the introduction automated production with continual processes. This allows an easy and flexible method to
Tertiary sector of industry also known as the service sector or the service industry is one of the three main industrial categories an a economy, the others being the secondary industry manufacturing, and primary industry extraction such as mining, agriculture and fishing The tertiary sector of industry involves of providing a services or a product to businesses as well as final consumers. Services may involve the transport, distribution and sale of goods from producer to a consumer as may happen in wholesaling and retailing.
American manufacturing is moving into new era of proficiency through software based production systems that are qualitatively different than in the past impacting all aspect of manufacturing such as the way companies address customer needs and wants, research and development, the product development and production process, and the platforms and footprints employed in execution, testing, and servicing (Ludwig & Spiegel, 2014).
A manufacturing system is a process that involves the systematic conversion of input into sellable output. The conversion method is highly reliant on the type and nature of demand of the product. Production is often classified into two broad categories; intermittent and continuous production. Intermittent production is preferable in situations where the demand for the product is seasonal and the product lacks standardization. In contrast, continuous production is common in companies that require production on a large scale. As a case in point, in the 1930’s
A production system is a combination of many processes and steps, it is important for all the workstations operators to have an idea of what work is to be done, how many products to roll out etc. In the Toyota Production System this is controlled by a system known as Kanban. Kanban is a signaling system for implementing just-in-time (JIT) production[3].Kanban is a like a piece of paper which contains information to the particular operators on what is to be done, the quantity, duration etc. Thus by using this system all the workstations are well informed on what is to be done. This reduces failure (deviations) and mainly there will be no overproduction which is very important in manufacturing....
During this project, I am going to mention the details of TOYOTA production process system which was developed more than 40 years ago by Taiichi Ohno, the president of Toyota Motor company at that time. The production system that Toyota company uses now and before is relevant to the concept of the process costing system which is currently used in all department of the company.
Manufacturing is the guide to industrialization and development of a nation. And machine tools is the back bone for manufacturing as it serves as the mother industry. India stands 16th in the production and 11th in the consumption of machine tools in the world as per the 2014 Gardner Business Media survey.There is a great support from government of India in promoting manufacturing industries. India is all set to become a key player in the global machine tools industry and is likely to see substantial high-end machine tool manufacturing. Industry experts say that the phenomenon is linked to the spurt in manufacturing. Since, the manufacturing capacity is stagnating and the growth rate for the machine tools industry falling
Completing high school education from an illustrious junior college, my academic accomplishments at school earned me admission in Sri Sairam Engineering College, Chennai. Ranked 3rd in the southern region of India by Outlook and The Week, and is affiliated to prestigious Anna University. I am pursuing my bachelors in Production Engineering. I have a commodious curriculum which enunciates on latest manufacturing techniques, production management until my junior year. In my senior year, I have electives like Operation's research, Ergonomics. This opened the gates to the field of Industrial engineering and that moment, I realized that manufacturing alone is not the crux of an Industry but there are many other segments, which have to be given equal importance for the amelioration of the Industry, which made me decide to augment my knowledge to these areas rather than merely focusing on manufacturing.
India’s manufacturing sector is an important cog in the wheel of economic progress and development; the segment’s contribution to the Gross Domestic Product is 16% ( India Brand Equity Foundation, September 2013). Post economic liberalisation era, India has realised the important role of manufacturing industry in the overall industrial development. In this context even the government has been very proactive. The recent initiative counts back to the announcement of the manufacturing policy in 2010, followed by the systematic manufacturing plan for the country with the intensive industry involvement design. Both the government and the industries are focussing on the implementation of this plan.
Manufacturing methods advanced and transformed throughout the Industrial Revolution. Mass production is a system of manufacturing where machines quickly produce large quantities of product. Interchangeable parts are pieces of products that are made identically. These identical parts were easy to replace and allowed products to last longer. Henry Ford, who was the previous owner of Ford Motor Company, used interchangeable parts in the automobiles he produced to help keep the costs down. Ford also developed the assembly line. An assembly line uses workers and machines in a succession to create
Capital Equipment Manufacturing division, tooling development capabilities are of global standard. Apprentice Trainee Course ensures there is stable source of manpower. Efficiency is improved through Kaizen (Continuous improvement) and TPM (Total Productive Maintenance) Team. Tata Motors has automated manufacturing processes. It has distributed manufacturing –Assembly units are present at South Africa, Thailand, Bangladesh, Brazil etc. Capacity Utilization-Mercedes Benz cars make use of Tata Motors paint shop facilities
It draws upon specialized knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design, to specify, predict, and evaluate the results to be obtained from such systems. The main society involved with the field of industrial engineering is the institute of industrial engineers. IIE is the world’s largest professional society dedicated solely to the support of the industrial engineering profession and individuals involved with improving quality and productivity. Founded in 1948, IIE is an international, nonprofit association that provides leadership for the application, education, training, research, and development of industrial engineering. The institute of industrial engineers has over 12,000 members since 1960, and is still growing in size today [4]. This includes the sub-branches of manufacturing engineering. The Institute is committed to provide the timeliest information about the profession to its members, professionals who share industrial engineering concerns, businesses and industries that employ industrial engineers, and the general public. The institute of industrial engineers also strives to provide full-value continuing education opportunities that help member’s capabilities to improve their productivity
The manufacturing industry has been a tremendous asset to the development and the quick rise of the United States. The manufacturing industry is accountable for the mass production of technology, machines, buildings, food, and even certain parts that can be manufactured to later complete a plane, car, etc. With the industrial revolution that occurred during the 18th and 19th century manufacturing industries came to be, eventually replacing difficult hands on labor with ease by introducing machines that were powered by fuel. With the fast development of the economy, there is a higher demand for products, the manufacturing industries then are in need for more labor workers thus increasing the money that they have to waste in order to pay the laborers. This problem was then solved by globalization in which a manufacturing industry is able to construct factories abroad, preferably in less developed countries where they can pay less to laborers for the same amount of work. Manufacturing industries tend to send their product to be made in other
Manufacturing industries throughout the years has created jobs and give better pay and benefit among the employee. Moreover, it helps reduced poverty around the community where the manufacturing industries stands. Seeing that technology could increase incomes, the productivity demand also increases. The importance of manufacturing industries is emphasized by Rodrik (2011) that “without a vibrant manufacturing base, societies tend to divide between rich and poor- those who have access to steady, well-paying jobs, and those whose jobs are less secure and lives more precarious”. Hence manufacturing is a major factor for inclusive
Computer integrated manufacturing is a relatively new technology arising from the application of many computer science sub disciplines to support the manufacturing enterprise. The technology of CIM emphasizes that all aspects of manufacturing should be not only computerized as much as possible but also linked together via a computer communication network into an integrated whole. In short, CIM has the potential to enable manufacturers to build cheaper, higher-quality products and thus improve their competitiveness.