What´s Borehole Mining?

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Borehole mining (BHM) is a process that incorporates a high pressure waterjet cutting system and a down-hole slurry pumping system through a single borehole drilled from the surface into the mineralized rock. The waterjet cuts the material resulting the slurry flows into an eductor pump near the base of the tool and pumped out to the surface. A cavity will be created as a consequence of this excavation process [2]. Understanding the relationship between the cavity stability and the operational parameters is critical in designing any borehole mining system. There are a number of technical challenges that must be overcome to advance the concept of in-situ borehole extraction of non-soluble tabular resources to a commercially viable stage. One of the most important challenges is a technical understanding between cavity formation and stability for a given set of operating characteristics and geomechanical rock properties. The first step is to find a numerical code that is more user friendly and also can yield dependable results. Itasca Flac2D code was selected for this ongoing research. The main objective of this research was to verify if a widely employed 2-dimensional modeling software package (ItascaFlac2D) had sufficient accuracy to perform a stress analysis within a borehole mining system as part of a predictive design protocol. To achieve this objective, data derived from an empiric field study was modeled using Flac2D, and the results were compared to those obtained from a case study that used a three dimensional model (Flac3D). The case study data used in this chapter was obtained from a subsidence study prepared by Barr Engineering Company for Cooperative Mineral Resources (CMR) [1]. CMR sought to collect samples from two enriched manganese zones within an oxidized iron-formation at a site located near Emily, Minnesota. Through bulk sampling, CMR intended to evaluate the potential of using a small scale Borehole Mining (BHM) system that employed waterjet technology. CMR believed that the enriched manganese zones in the resource were suitable to BHM excavation methods and as part of the technical feasibility of the project, a subsidence study was performed by Barr Engineering. One of the primary goals of this study was to determine if subsidence would occur under specific operating conditions and, if so, to develop a range of potential depth and the radial extents of the surface damage at the Project Area. 2) Computer Modeling As discussed previously, there were inherent advantages in this application of using Flac2D over a more sophisticated modeling tool like Flac3D.

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