Production systems in factory- ***
Organization of people, equipments, machines and procedures is defined as production system.
Following are the categories of production system.
1. Facilities - The factory, the source of an energy required for production such as electricity, air, steam etc, the equipments in the factory and their arrangements, placements or formations, all together can be defined as facilities.
2. Manufacturing support systems – For efficient production in factory requires facilities as described above. However, to organize production, to arrange material movement inside and outside, to fix technical and logistical issues, to ensure quality standards, a specific set of procedures and systems is must. Manufacturing support system fulfills this requirement.
The Facilities
We have seen the brief definition of facilities above in regard with industrial production. The plant layout is also a part of facility. The logical grouping and physical arrangements of equipments and machine is an aforethought activity in plant layout. These facilities and people who use it are pertained as manufacturing systems in the factory.
Manufacturing systems has generally three classes.
Manual system – In this manufacturing system no ‘powered machines’ are used. Entire task is done by worker by using some kind of hand tools which can be utilized by skill and strength of human. For example, inspection of parts by using measuring equipment, moving the material by using manually pushed/pulled trolleys from place to place, Manual assembly of two parts by using screws and hand tools such as spanners, keys etc.
Human-machine system – This is s type of manufacturing system in which the complimented usage of a human worker and powe...
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... efforts in all functions like business, design, manufacturing planning and control. The term CIM (Computer integrated manufacturing) expresses the dominant use of computers in modern factories. The term CIM often suggests the integration of all manufacturing support systems on one common platform in manufacturing organization.
The terms, CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) are the arms of CIM.
CAD is tool or system which is used in product design function of manufacturing support system where as CAM indicates the usage of computers in manufacturing planning and control functions that are process planning and part machining programming etc.
Business function, product design, manufacturing planning and control are the primary functions that constitute various activities of production however they do not physically ‘touch’ the product.
In the 1920’s the United States economy was booming, and a famous man by the man of Henry Ford came along and had an industry changing idea. He set up the first production line style for producing automobiles. Each assembly line worker had one or two specific tasks to complete on the cars that came through. The process began with a skeleton on the car, and as it went down the line from worker to worker it slowly gained more and more pieces finishing the automobile completely...
Continuous improvement (CI) refers to a philosophy consisting of improvement activities that increase successes and reduce failures in a production process (Bhuiyan & Baghel 2005, p. 761). It involves activities and processes that focus on continuous and incremental innovation (Bessant et al., 1994, p.17). CI is a new approach that enhances productivity, performance, and achieves competitive advantage needed in the highly competitive industries. It may also serve as a complementary approach to other quality improvement initiatives such as total quality management (TQM) (Pike, Barnes, & Barnes 1995, p. 23; Larson 2003; Lassen, Gertsen, & Riis 2006; Oakland 2007, p. 227). The purpose of this research is to explore the application of production systems engineering methods in the CI at manufacturing plants.
Ownership and control of production ; vertically integrated manufacturing operation to enable its constant introducing of new items and also ensure short lead time
Every single program will be able to create a virtual diagram and outline of the concept being implemented on the printer. Then the program divides the concept into digital ...
The first stage of automation in the metal industry, completely mechanical,simple and automatic looms that were carried out for specific parts. It loomsautomation, cam, changing settings, making the stop is provided. It’s also the first bench,with chip removal, screws, bolts and nuts, pieces were produced. This so-called automata cam Machine tools developed up to the present time it has reached. However, the program, in the form of a camand there is no flexibility of inventory adjustment that is done. The lack of flexibility of programmingmade during the manufacture of the accounts and the difficulty of the cam and the transition from one track to another, The length of time during the automation of machine tools developed as a result of new types of took needs.
...st manufacturing company, actual time of occurrence and vigorous and purposeful customer demand analysis is required by most, if not all manufacturing companies to efficiently and automatically act in response of customers demand.
Therefore, to determine the material handling system is very important for reduce cost and increased profits. The fact material handling systems represent a major part of the total manufacturing cost make necessity to choose adequately the material handling system when a manufacturing system is designed. One of the most successful applications of experts systems is selection of equipment for material handling (SEMH). SEMH lookups the knowledge bottom to be able to suggest the degree associated with mechanization, and also the type of product coping with equipment to become utilized, according to some traits. Fisher, Farber, and Kay (1998) have introduced MATHES: material handling equipment selection expert systems for the selection of a material handling equipment from 16 possible choices. MATHES as well as 172 principles takes course, product stream quantity, product sizing's in addition to distance concerning sectors because variables. Swaminathan, Matson, and Mellichamp (1992) have developed EXCITE: expert consultant for in-plant transportation equipment addressing 35 equipment
The second way is by using computer aided drafting (CAD) and computer aided manufacturing (CAM) programs on your computer.
Materials engineering and computer engineering are two of the modern examples of industrial engineering. Industrial engineers have the challenge of incorporating today’s leading technological advances with the production of them in manufacturing facilities. Their purpose is to maximize output, while minimizing the costs for materials and production. This is why industrial engineers must have knowledge of product development, materials processing, optimization, queuing theory, production techniques, and engineering economy. Industrial engineers must have adequate skills in computer aided design and computer aided manufacturing.
Based on the analysis by author and from their article, the seru production are very encourage and important to the company like Sony and Canon because they use this seru production to minimize their cost and increase their production. We agree with the author that is because the seru production can give many benefit to the organization such as it can reduce lead time, setup cost, work in process inventories, finished-product inventories, cost, required workforce, and floor space. Besides that, seru production also influences on the profits, product quality, and workforce motivation (Singh, 2017). In this suggestion, our suggestion will explain more about seru production. What the company must
Weimer, George. ?Robots ?see? factory?s future.? Material Handling Management (Mar. 2002): 25. InfoTrac. Online. Nov. 2002 .
The introduction of machinery initiated the Industrial Revolution making factories an important way of life. The machinery in factories used the pow...
Computer integrated manufacturing is a relatively new technology arising from the application of many computer science sub disciplines to support the manufacturing enterprise. The technology of CIM emphasizes that all aspects of manufacturing should be not only computerized as much as possible but also linked together via a computer communication network into an integrated whole. In short, CIM has the potential to enable manufacturers to build cheaper, higher-quality products and thus improve their competitiveness.
Manufacturing is the process of convert raw materials and components to finished goods to satisfy customers’ needs or what they expect.
Product designing, in this stage for continuous quality improvement the parameters of the design gets changed and the level of tolerance gets altered. This is very difficult for the manufacturing companies in implementation stage.