The Production Of The Toyota Production System Essays

The Production Of The Toyota Production System Essays

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The Toyota production system has not only been a major influencer in the Automobile industry but the socio-technical system has also impacted other industries. Taichi Ohno the father of Toyota production system started with the following goals his mind .he wanted to eliminate waste ,inconsistency and overburden. The basic objective was to design for smooth flow of process which would occur by eliminating inconsistency(mura),making it flexible by nullifying stress(muri) as this causes waste(muda).Succintly,they wanted to remove everything that does not add value to a process making it function effortlessly.
The cornerstones of the production system are Just in Time (JIT) and autonomation.JIT is the feasibility of obtaining products exactly at the need of the hour and with controlled quality. This is known to improve efficiency and eliminating wastes. . It utilizes the concept of autonomation rather than automation which means transferring human intelligence to a machine. This concept is used in the production line and with the workers .It means that if a situation arises which is abnormal a worker must stop the line. Autonomation prevents the production of defective products, eliminating over production and the assembly line is stopped to investigate abnormalities.
The 5W system: The 5W stands for five why this helps out in the clear problem statement is and a solution can be thought.
The major aspect of Toyota production system is getting the process in a flow. As a better workflow system is created productivity is improved. There is an emphasis on visual control, also known as the management by Sight whenever there is an issue in the production line it comes to the surface and can be rectified thereof.
Waste recognition is of th...


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...quirements of the contractor on just in time basis. The replacement of the materials can be done in specified time limit. This can have a good impact on the labor productivity for the construction teams can be supplied material without a delay in their schedules

Visualization can identify the faults if any, in the workflow and create awareness of action plans on the job site. As defects are difficult to predict on a job site quality of an installation can only be assured after its installation.
Fail-Safe actions should be implemented on the site to ensure that there is quality compliance on all projects. The benefits of implementation of Autonomation can be tangible as the cost of the project can be under budget, subcontractors can have satisfied relationship with each other and the GC. Major injuries can be prevented on site. Also meeting the quality requirements.

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