Pinch Analysis: Entropy and Future Retrofit

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Today, global energy supply, economy of productions and environment regulation controlled industry around the world. This defined a demand to save energy, reduce carbon emissions and protect the environment for the next generation. Due to that, engineers start to come up with tools and innovations to decrease the used energy. Pinch analysis is a tool used to design heat exchanger networks (HEN) with less energy usage. This paper will focus on pinch analysis and applying the second law of thermodynamic.
Pinch Analysis:
Pinch technology is a technology that provides a systematic methodology for energy saving in processes and plants. The methodology based on first low and second law of thermodynamic.
The pinch analysis uses Temperature-Enthalpy (T-H) diagram, composite curve. The temperature axis represents the available driving forces for heat transfer, while the enthalpy axis shows the supply and demand of heat. For processes with multiple cold streams, the individual process thermal duties of them are combined into a single cold composite curve. This carve is drawn on a Temperature-Enthalpy T-H diagram, which represents the enthalpy demand profile of the process. Similarly, all the thermal duties for hot streams is combined into a single hot composite curve, which represents the enthalpy availability profile of the process.
Next step is to define minimum approach temperature (∆Tmin) which is rule derived from the second law of thermodynamic. The optimum value of the Approach Temperature is a trade-off between cost savings from operating and capital cost of total area. The two curves, cold composite curve and hot composite curve, are moved horizontally and closely until the closest vertical approach between them is equal to the ...

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...te the minimum energy target at optimum minimum approached temperature used for the process. The same topology of the zero design will be kept but the new design will have a relax heat exchangers having the second minimum energy target.
Following these steps will help to design a heat exchanger network that will have a minimum energy quality and have the ability to easy retrofit.

Conclusion:
The second law of thermodynamics can be used as a tool to lower the cost of utilities in a heat exchanger network problem. Total low productions of entropy show a better use of the energy quality but with a high area cost. The provided steps helped to reduce the net cost of the utility now and for the future. The new design of the heat exchanger network opens the door for more aggressive energy saving and more reduction in greenhouse gas emissions in any industrial facility.

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