How Lean Manufacturing Evolved After World War II Essay

How Lean Manufacturing Evolved After World War II Essay

Length: 1841 words (5.3 double-spaced pages)

Rating: Better Essays

Open Document

Essay Preview

As we all know that lean manufacturing evolved after World War II because of Toyota. Toyota was a car manufacturing company without resources and capital trying to survive and compete with its peers. Adams, J. (2006). Over the centuries before World War II during the production of goods and services the causes of wastes have never been identified or focused on, this ignorance has led to more production cost and financial loss which companies have not been able to afford. Therefore, this led Toyota to develop and implement a new way of thinking. This new method of thinking is called lean manufacturing. These lean techniques are tools that help the organization transform its entire culture to focus mostly on eliminating waste, reducing costs and meeting the customer’s needs in order to gain profits. Stenzel. J (2008). Eliminating waste is very important in lean manufacturing. Another name for waste is called Muda in Japanese.
In The Toyota production system Muda is something that does not add value to the production of goods and services because consumers are unwilling to pay for it, so it must be eliminated. The Toyota production system believes that the only way a company will achieve financial success is to eliminate waste so as to reduce cost of production. The eight types of waste as discovered by Taiichi Ohno in the Toyota industries are over production, over processing, waiting, defects, underutilization of human skills, transports, excess inventory and unnecessary motion. Liker & Meier (2006).
Overproduction is the most deadly type of waste that can occur because it leads to the other types of waste that includes transportation, waiting, over processing, defects, unnecessary motion and excess inventory. H...

... middle of paper ...

...uirement of our customers in terms of quantity demanded and then set up our operations to meet the requirements. Liker & Meier (2006).
The 5S methods of Eliminating Waste
The 5S methods are tools that seek to eliminate the waste of motion, waiting and defects. The 5S can also be used to eliminate the eight types of waste. Fein, M (2015).The full meaning of the 5S are Seiri means sort, Seiton - straighten, Seiso means shine, Seiketsu means standardize and Shitsuke means sustain.
Sort: This is the first step of the 5S and it explains that materials, equipment that are rarely used in the production process should be cleared out by red-tagging. Red- tagging is when materials are placed in the closest, nearest or distance location depending on the quantity, frequency of how they are often used and needed. Each step is completed before the next step. Fein, M (2015).

Need Writing Help?

Get feedback on grammar, clarity, concision and logic instantly.

Check your paper »

Essay on The And How It Has Evolved Into Its Current State

- 1. SHEFFIELD SURGICAL LIMITED (SSL) – CURRENT POSITION SSL has been manufacturing stainless steel and titanium surgical instruments since 1967. Throughout the years, SSL has built a reputation in producing high quality surgical instruments and accessories within the modern operating theatre environment. Over the past 10 years, the business has developed immensely and became a global supplier due to their accomplishments over the years. However, demand of sales has been decreasing gradually in the last 12 months....   [tags: Budget, Management, Control]

Better Essays
1237 words (3.5 pages)

Essay on Social Agency 's Compendium Of Global Digital Statistics

- According to We Are Social Agency’s compendium of global digital statistics in 2015, there are 3.010 billion active internet users and 2.078 billion active social media accounts in the world. It means 42 percent of world population somehow has already adopted to digitalised world. It is clear that digitalisation has already evolved humankind’s daily life therewithal digital revolution has been changing the business than ever before. (ve bu süreç gelecekte devam edecek gibi gözüküyor. Atonomasyon,internet, electronic divaysız, …....   [tags: Lean manufacturing, Manufacturing, Time, Present]

Better Essays
1085 words (3.1 pages)

Essay on Design And Manufacturing Stage Of Product Development

- You are required to critically review the impact on quality control of innovations in continuous aspects of technology, algorithms and the use of robots in the design and manufacturing stage of product development INTRODUCTION: The key aspect discussed in this essay will be Total Quality Management (TQM), and its impact it has had on innovations in technology, algorithms and even robots when it comes to the designing and manufacturing stage of product development. In order to, emphasize its impact, at least two motor companies namely Mitsubishi Motors and Ford Motors shall be looked at....   [tags: Management, Total quality management]

Better Essays
1223 words (3.5 pages)

Essay about Background Of Lean Manufacturing Concept

- Background of the study- Lean thinking concept was earlier recognized in the 1980s when the American car manufacturing industries realized that Japanese industries have been producing cars at a much cheaper cost with better quality. This realization was a result of Kiichiro Toyoda, Taiichi Ohno, and others revisiting the production system of Ford and thus inventing Toyota Production System. Lean manufacturing concept was presented by (Womack, Jones, and Roos 1992) Womack et al. in 1992. This Lean concept mainly aimed at reducing wastes of all forms recognized namely defects, waiting, over-production, rework, motion, processing, inventory and transport....   [tags: Lean manufacturing, Manufacturing]

Better Essays
728 words (2.1 pages)

Essay on What Is Lean Manufacturing?

- What is lean manufacturing. Let’s start from the very beginning. Lean manufacturing is a business model that incorporates a variety of methods that focuses on eliminating non-value added processes while producing quality products on time every time at a low cost with greater efficiency. A few of those methodologies, for example, are kaizen, just-in-time manufacturing, process improvement, and continuous improvement. Now there are many how; however, history needs to be disgusted first so that a better understanding can be achieved....   [tags: Lean manufacturing, Manufacturing]

Better Essays
1314 words (3.8 pages)

Lean Manufacturing : Home Work Essay

- INEN : 5354 LEAN MANUFACTURING Home Work 2 T.S.R.Sanjay (L20352031) 8/6/2015   1) Investigate and explain in your own words Just-in-Time production (JIT). JIT- Just in Time was an approach used to achieve Lean manufacturing. JIT to explain it shortly it means producing right item at right time and at right quantity. Toyota introduced JIT approach in 1950 when the company facing Tough competition, high capital investment, rapid change in automobile market in terms of price value and technology....   [tags: Lean manufacturing, Kanban, Manufacturing]

Better Essays
1182 words (3.4 pages)

How Lean Manufacturing Has Been The Principle Concerns And Issues Of Numerous Manufacturing Companies All Through The World

- Lean Manufacturing The procedure of Lean Manufacturing has been the principle concerns and issues of numerous manufacturing companies all through the world. Numerous procedures paving the way to lean manufacturing have affected this significantly, for example, Interchangeable parts, Just in Time Production, the Ford Assembly line, and the Toyota Production Systems. Eli Whitney is thought to be the establishing father of this procedure with his concept of interchangeable parts. Later on in the 1900s, Henry Ford presented the thought of the assembly line, which quickly created vehicles....   [tags: Lean manufacturing, Toyota Production System]

Better Essays
940 words (2.7 pages)

How Lean Manufacturing Is A Change Agent Essays

- Lean Manufacturing is a systematic method that is used to eliminate waste or “Muda” within a system. Companies that are falling short on profits or that are inefficient, will usually hire firms that can come in and transform them into a lean organization. In order for the firm to be successful they will need the full cooperation from the leadership and employees. This is not a quick process because it requires intense concentration in all areas and aspects of the company and can take years to complete....   [tags: Lean manufacturing, Manufacturing, Muda]

Better Essays
778 words (2.2 pages)

Essay on How Saksit Suetrong Uses Lean Manufacturing For Engineering Prosperity

- How Saksit Suetrong Uses Lean Manufacturing for Engineering Prosperity With a world of responsibility on his shoulders, Saksit Suetrong, the CEO of iA-Robotics, is well aware of how important lean manufacturing can be. Striving to always use this Japanese based business philosophy has kept Suetrong profitable in all of his ventures. Lean manufacturing, sometimes called lean production, is the concept of only using the valuable and necessary resources when creating a product and leaving everything else aside....   [tags: Manufacturing, Lean manufacturing, Muda]

Better Essays
1372 words (3.9 pages)

Essay on Lean Manufacturing A Case Study Analysis

- LEAN MANUFACTURING-A CASE STUDY ANALYSIS Abstract: Waste is defined as anything that does not add value to the end product from the customer’s perspective. The manufacturer must minimize the waste during producing the product so that the profit of the business can generate highly and the production cost can be minimized. In our case study we studied the manufacturing procedure of casting industry. The main task in this case is to implement lean methodology production so that the waste can be minimized....   [tags: Lean manufacturing, Toyota Production System]

Better Essays
976 words (2.8 pages)