Fly Ash Bricks in the Indian Market

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This research study focuses on finding the scope of fly ash bricks in Indian market. As with changing modes of construction and time new construction material and new technologies are in demand. Bricks are the most important material of construction and they are mostly facing the changes and without bricks any type of construction is incomplete. The convectional red bricks were used for a very long period of time but now people are facing many problems because of disturbance in the environment, as these bricks are very hazardous for the eco system. As 180billions tones of burnt red clay bricks are consumed annually and approximately 5000 acres top layer of soil is dug out by the manufacturers of bricks - about 340 billion of clay. This results into soil erosion, burning of woods and coal results into deforestation but on the other hand fly ash bricks are eco friendly.

1.1 WHAT IS FLY ASH

During the production of electricity a fine glass powder is recovered from the gases of burning coal and it consist of primarily silica, alumina and iron. It resembles Portland cement but it is chemically different. By using it in building materials millions of tons of ash is diverted from the landfills each year. It increases the constructability and the durability of brick concrete.

1.2 WHERE IT IS USED
Fly ash is used in concrete and had a successful track record as it provides mechanical and durable properties to concrete.

1.3 AMOUNT OF FLY ASH GENERATED IN INDIA
Fly ash generation is increasing day by day, so it is not possible that only cement industry can utilize it. By manufacturing bricks and using it in construction is the best way to utilize it. The generation of fly ash in different five years is given in the figure.

Figure 1: generation of fly ash in different five year plan.

1.4 DETAILS: FLY ASH BRICKS
DESCRIPTION
These bricks are not too old or too new, but they are new for Indian market. As in its manufacturing process waste by-product is used in place of clay and for its solidification pressure is used in place of heat, by saving energy and the need of landfill disposal of fly ash is alleviated and it costs 20% less to the manufacturer as compared to traditional clay bricks.

1.5 MANUFACTURING PROCESS
Materials required are:-
 Fly ash.
 Lime gypsum.
 Sand.

PROCESS
 Mixing ingredients.
 Pressing the mixture in the machine.
 Curing the brick for specific time.

Figure 2: diagrammatic representation of brick making process.

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