Use of Batch Reactors

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Figure 1: Simple batch homogenous reactor. [Fogler, H. S. (2010, November 22). Essentials of Chemical Reaction Engineering: Mole Balances. Retrieved April 24, 2014, from Pearson Education: http://www.informit.com/articles/article.aspx?p=1652026&seqNum=3] Characteristics • Batch reactor normally deals with chemicals or biological reaction. • Two holes in the top of the tank, to charge the reactant and to transfer out the reactant. • Typical batch reactor equipped with agitator as stirring mechanism to increase effectiveness of reaction. • Operating step of batch reactor: 1. The reactor is initially charged with reactants such as chemical substances. 2. The operating condition is adjusted to meet the effective operating condition such as its content is heated up to the optimum temperature of the reaction for a specific period of time for the reaction to take place until the reaction completed. 3. Shutting down of reactor in which the content (product) is cooled down. 4. Emptying the reactor by transferring out the product. 5. Cleaning of the reactor for the next batch operation (Tsai & Tin, 1996). • There is no addition of feed or removal of product along the reaction is carried out (Blevins, 20014). • The temperature of tank is easily adjustable by using jacket (Batch Reactors, 2000). Applications • Wastewater treatment o Activate sludge system: Using natural biological such bacteria in which they help to remove contaminant. o The bacteria and wastewater is mixed in an aeration tank and therefore the contaminants are removed by action of sorption and series of breakdown by the bacteria. o Sequencing Batch Reactors (SBR): Applied activated sludge treatment in the reactor in which all of the treatment process is carried out in a reactor tank without presence of clarifiers. o Batch mode operation and each batch are sequenced through a series of treatment stages (Arora, n.d). o Typical SBR Process:  The tank is filled with wastewater  Mixed with activated sludge where tha waste water contain source of food to the microbes in the activated sludge.  Presence of waste water creating an environment favorable for biochemical reaction to take place.  Wastewater no longer added into the reactor.  Addition of air and mechanical mixing to enchance the growth of bacteria and ficilitate subsequent waste reduction  Biological reaction is carried out until the required degree of treatment is achieved  Mixing and aeration stop  Activated sludge settle as a flocculant mass.  Two layers is formed, the sludge mass layer and clear supernatant layer.  Clarified effluent (supernatant) is discharged  Removal/ wasting of activated sludge during this stage if the amount of activated sludge presence in excess. Figure 2: Typical SBR Process [Typical SBR Process [Arora, S. (n.d). Sequencing Batch Reactors Wastewater Treatment. Retrieved April 25, 2014, from http://www.env.gov.nl.ca/env/waterres/training/aww/08_susheel_sequencing_batch_reactors_in_wastewater_treatment.pdf] • Pharmaceutical production:

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