The Fabrication of a Prototype of the Automated Ginger Powdering Machine

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Chapter 1 - Introduction
1.1 Introduction
This study involves the design and fabrication of a prototype of the automated ginger powdering machine.
This chapter contains the background of the study, problem statement, significance of the study, objectives, scope and limitations and the conceptual framework. Section 1.2 provides a brief background of ginger. Section 1.3 states the main problem to be tackled by the group. Section 1.4 presents the importance and the impact of this study. Section 1.5 and 1.6 list all the goals to be accomplished by the group. Section 1.7 outlines the scope and limitations of the study. Section 1.8 shows the entire process of the machine.
1.2 Background of the Study
The Philippines is one of the largest producers of ginger around the world. As of 2012, the country ranked 12th in the global production of ginger with over 27,000 metric tonnes of ginger produced. India, on the other hand, is the world’s leading producer of ginger with over 700,000 metric tonnes of ginger produced which covers about 35% of the global production. China is second followed by Nepal, Nigeria and Thailand. [1]
The soil and climate requirements of ginger make it easy to cultivate the plants in the Philippines. The Philippines saw a steady growth in annual production and yield in a study made over the years 2003 to 2008. Total annual production increased by 21.76% from 22616 metric tonnes in 2003 to 27631 metric tonnes in 2012. Total annual yield also increased by 11.98%, from 6.26 metric tonnes in 2003 to 7.01 metric tonnes in 2008. [2]
In 2008, the total production of ginger in the Philippines is 27,538 tonnes, with the largest producers being Cagayan Valley (5,574 metric tonnes), CALABARZON (4,707 metric tonnes) and Northern...

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• Packaging of the ginger powder will not be included in the machine. The powder produced will be stored in a dispenser.
1.8 Conceptual Framework
Peeled and washed ginger will be loaded into the machine manually. The whole ginger will pass through a series of blades that will grate/slice it until it becomes small pieces. The pieces will then be transferred automatically to the dryer where the drying process will take place. Hot air will be used to dry the pieces to with 8-10% moisture content. After the drying process, the dried pieces will then be moved to the automatic pulverizer where they will be crushed into powdered form with uniform sizes. After the process, the powder will be transferred to the dispenser where they will be stored. A human-machine interface will accept weight input from a user and dispenses the amount of powder according to the input.

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