Steam Heat Exchangers: The Use Of Heater And Steam Exchanger

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Heater and Steam exchanger
Heaters and steam exchangers are used to raise the temperature of well effluent for a number of reasons :
a) Hydrate prevention:
Water is often produced from a well in varying quantities and is often unavoidable and an inevitable consequence of production. Natural gases also contain a proportion of water vapor. Under certain choked flow conditions, the change of conditions across a choke is sufficient to lower the temperature such that the free water and light hydrocarbons in the natural gas become solid. Natural gas hydrates have the appearance of hard snow and they are formed above the normal freezing point of water. Certain gases, particularly H2S and CO2 promote the problem. Hydrates can become a serious problem by causing valves and flow meters to become inoperative and chokes to plug. A heater may alleviate this problem.
b) Viscosity reduction:
If an effluent has a high viscosity, the ease with which it will flow through a pipe is impaired. …show more content…

Equipment to be maintained as per the Steam heat exchanger maintenance manual are the following :
1. Gate valves
2. Adjustable choke
3. Safety relief valve
4. Fisher control valve
5. Temperature controller system (Steam-Exchanger)
The controller continuously monitors the difference between the effluent temperature leaving the steam heat exchanger temperature and its set point. It produces an air signal that is a function of this difference which is transmitted to a control valve. This control valve regulates the steam intake.
6. Steam trap (Steam-Exchanger)

The steam trap (automatic bleeder) has two main functions : - To maintain the steam pressure inside the body of the steam heat exchanger in order to give the corresponding temperature - To eliminate water (condensed steam) from the vessel without letting steam

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