Importance Of The Toyota Production System (TPS)

TOYOTA PRODUCTION SYSTEM (TPS)

The Toyota Production System (TPS) is a unique system of producing vehicles developed by Toyota. The goal is to make and deliver vehicles and most efficient way possible. Also known as “The Toyota Way”

TPS arise of necessity due to the circumstances surrounding the company. Many of the concepts are unique to Toyota while others have their backgrounds in more old-fashioned sources.

TPS was established on two concepts

• Jidoka

• Just-in-Time (JIT)

The oldest part of the production system is the concept of Jidoka which was created in 1902 by Toyoda founder Sakichi Toyoda. This concept relates to the view of building in quality at the production process as well as enabling separation of man and machine for multi-process

For example in supermarkets only the items to be stocked when they are needed, and then only in specific amount that meets demand.

Most importantly Toyota production system emphasizes the human development and a long-term view. Workers themselves are respected as a precious resource, and Toyota works to grow staff members by providing free education and skill training programs.

This dedication towards staff and long-term vision that have helped Toyota become one of the biggest automaker in the world.

IMPORTANCE OF TPS

Japanese automobile industry which has been started from zero base has grown in accordance with Japanese economy expansion.

Then, Japanese cars have overwhelmed to American cars based on the price and products competition.

Japanese automobile industry has reached the biggest country in the world more than the American automobile industry in the car production.

TPS influences every aspect of Toyota’s association and includes a common set of principles. It trusts workers with well-defined responsibilities in each production step and encourages every team member to strive for overall improvement.

As a result, Toyota Production System delivers the following key benefits:

• Quality

• Costs

•