How Does The Construction Of Polymer Resin On A Parin Mold In The Paris Mold Experiment

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For the first part of the experiment, the pattern and mold was made. Using modelling clay, a pattern was created and placed on a flat surface. Then, the upper half part of a disposable cup was cut and used to set the boundaries of the mold. Sufficient amount Plaster of Paris was slowly dissolved in water. Once acceptable viscosity was obtained, the mixture of plaster of Paris was carefully poured onto the placed pattern. The pattern was allowed to dry completely. The clay pattern was carefully removed from the ceramic mold, this will serve as the lower half of the mold. For the upper half of the mold, the same procedure will be used however, a straw will not be placed at the center to serve as gating. After which, petroleum jelly was applied on both the upper and lower molds. On a separate container, adequate amount of polymer resin was placed. Then, hardener was added to the polymer resin using a 1:10 hardener to resin ratio. The mixture was poured into the mold and allowed to dry. Once completely …show more content…

In this experiment, the casting process was not successfully done due to several experimental errors that lead to dimensional inaccuracies and formation of defects on the surface and sub-surface of the casted product. Some of the defects identified in the product include: inclusion, internal voids, irregular and rough surface, and shrinkage. For future experiments, it is highly recommended to: 1) use more simpler patterns and make sure the plaster of Paris has the appropriate viscosity before pouring into the pattern, 2) avoid mixing the polyester resin and hardener mixture vigorously to prevent formation of bubbles, 3) the use of laboratory gloves when applying petroleum jelly uniformly on the mold is highly recommended to lessen introduction of foreign objects on the mold, and lastly 4) carefully pour the right amount of polyester into the

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