Hazards of Robots in Manufacturing

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Robot Hazards

Introduction: the aim of this assignment is to gain general awareness and an understanding of the legal requirements and responsibilities that are involved in the safe working practices associated with robotic assisted manufacture. This is to be achieved by the identification of associated hazards with robotic applications and provide an understanding of how these hazards are overcome.

Typical sources of hazards associated with robotic operations within the working environment include.

· Crushing

· Shearing

· Striking

· Entrapment / entanglement

· Process hazards such as toxic fumes, welding flash, lasers, dust, coolant, high-pressure water jet, unguarded abrasive wheel etc.

· Fire – if the robot is function's by use of hydraulics

As a matter of good system design all moving parts of the robot system should by design or enclosure eliminate / minimise all possibilities of the above from happening

The source for theses types of hazards can be caused by

Unknown / unintentional or un-covenanted movements – this could be in the form of unpredictable movements whilst the equipment is being maintained or at the reinstatement of power. Other causes may be due to the corruption of software, or damage to the any of the peripherals or programmable electronics.

End effecter malfunction, which may result in a component ejection hazard, which can be due to a malfunction of the control system, or programming error.

Both of the above may occur as a result of a pneumatic or hydraulic equipment dump fault, as either may have a reservoir and could be subjected to sudden movements of one or more actuators when a jam-up is freed.

Hazards may arise from problems when interfacing with other machinery and equipmen...

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...subject, I have found it to be difficult in obtaining some of the information required to complete this assignment.

In particular I have been unable to obtain referencing material to the EN 775 standard which is needed to cover section 4 of the brief, even after going to the BSI website.

The other areas of the assignment were made easier as I found that a lot of the information to be on the HSE website.

Overall I believe that I have covered all of the assignment that is possible in light of not being able to cover section 4 hence the reason that I have expanded the safety devices section somewhat.

Bibliography

Below are a list of some of the key web sites and documents I used during my research for this assignment.

Websites

http://www.google.co.uk

http://baldwin.butterworths.co.uk/

http://www.bsi.org.uk

Documentation

BS EN 292 Safety of Machinery

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