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Data analysis methods
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As with any business model, the aerospace industry strives to lower costs and increase profits. With this objective in mind, the practice of outsourcing has become increasingly popular.
The concept of outsourcing the manufacture, production and design engineering to low-cost countries in order to reduce cost and increase profits has, in some cases resulted in the opposite effect. This study will explore the Boeing Airplane Company’s attempt to utilize the outsourcing method for its new 787 Dreamliner program. A final evaluation or hypothesis will be formed based on the success and failures of the program. The growth of global outsourcing has created a new paradigm for management.
Boeing’s 787 aircraft program will be focused to investigate and evaluate the effects of relying on a global supply chain of vendors and suppliers in order to reduce costs and maintain aerospace superiority.
By collecting data from Boeing Company reports, academic studies, and industry business sources, this paper will attempt to show the reader the merits and disadvantages experienced by Boeing by relying on the outsourcing of a majority of the aircraft.
The researcher will utilize a quantitative methodology by applying the grounded theory approach of data collection.
Keywords: Merits of outsourcing, global supply chain management, quantitative methodology
Chapter 2: Introduction
The objective of this research paper is to collect and analyze data for the purpose of evaluating the merits and/or failures of outsourcing in the aerospace industry, with a particular focus on Boeings’ new 787 Dreamliner aircraft. A brief history of the practice of outsourcing by the Boeing Company will be followed by Boeing’s current practice of global outsourcing along w...
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... profit losses stemming from the delays in production (Hart-Smith, 2001).
On-site support for its suppliers was a necessary activity for Boeing, to maintain coordination between the sub-contractors. Boeing sent hundreds of its engineers to the sites of various Tier-1, Tier-2, or Tier-3 suppliers worldwide to solve various technical problems that appeared to be the root cause of the delay in the 787′s development. Ultimately, Boeing had to redesign the entire aircraft sub-assembly process, which generated massive additional expenses that should have been planned for and included in the project’s costs from the beginning (Denning, 2013).
In order to avoid costly issues of late delivery, supply chain managers must build and constantly improve their relationships throughout the supply network, while maintaining operational transparency and visibility (Behrens, 2010).
Outsourcing simply means acquiring services from an external organization instead of using internal resources (Butler, 2000). By using outsourced resources, organizations can gain a competitive advantage by utilizing contingent staff to accomplish strategic goals without incurring the fixed overhead. By focusing on the leading edge and highly specialized skill sets, outsourcing providers can often offer higher quality services, or at a lower price than the client organization. Typical reasons for outsourcing go beyond simple contingent staffing. Outsourcing providers are able to maintain economies of scale with regard to specialization (...
In the United States, Boeing was the primary civil aviation manufacturer for over half a century. Using manufacturing and defense techniques, it soon became the world’s top producer of commercial aircraft. Of their fleet consisting of fourteen models (five families), their forerunner was the 747-400. When they first produced the 747 in 1965, their decision was criticized and called a gamble. Nonetheless, Boeing announced an initial order of 25 planes which, as a result, caused their stock prices to increase 5.1%. In spite of an initial potential failure, Boeing’s demand for the 747 aircraft continued to stay strong with 47 planes delivered in 1999 and 74 more in their backlog.
Overall the Boeing Company has stayed strong in the aircraft field and with record profits for the past two years it looks like they are achieving their goals. Boeing has had to change their business direction over the past 100 years in order to stay a top of the aircraft industry. To maintain a good successful business they must have used a system similar to this SWOT analysis to see where Boeing needed to be to capitalize the market. Before Boeing decided that outsourcing was the way to go, a group of Boeing peers got around a table and weighed out the pros and cons. In their business analysis they saw a way to change one of their weaknesses, in-house work overload, into a potential strength. Major business decisions like this are much easier to commit too, with the use of a SWOT analysis.
The Boeing Corporation is one of the largest manufacturers in the world. Rivaled only by European giant Airbus in the aerospace industry, Boeing is a leader in research, design and manufacture of commercial jet airliners, for commercial, industrial and military customers. Despite enjoying immense success in its market and dominating an industry that solely recognizes engineering excellence, it is crucial for Boeing to ensure continued growth through consistent strategy formulation and execution to avoid falling behind in market share to close and coming rivals.
The U.S. industries have been outsourcing manufacturing for several decades now. U.S. companies thought they were reducing costs by outsourcing development, manufacturing, and process-engineering abilities. Consequently, U.S. corporations’ knowledge, skilled workers, and supply chain, which are the necessities to producing advanced products, have vanished. For example, almost all notebook computers, cell phones, and handheld devices, which were once created in the U.S., are now designed in Asia. When a major U.S. company outsource, it pressures their rivals to do the same thing. They also lose the expertise of process engineering, which would interact with manufacturing on a daily basis. Minor companies and skilled workers go to where the jobs and knowledge networks are no matter where they are geographically in the world. This decline of trade in the U.S. has caused a negative chain reaction to their suppliers of sophisticated materials, tools, production equipment, and components. U.S. industries do not have a way of coming up with new ideas for the next generation of high-tech products...
Boeing is one of the major aerospace and defense contractors in the United States. Boeing was founded by William E. Boeing over 90 years ago and has dominated the industry of aerospace for many years. As the largest export in the United States, Boeing is a listed component of Dow Jones Industrial Average. With a history extending over a very long time, Boeing has seen the errors of their ways in growth and opportunity. Legal issues, ethics and social responsibility have been part of their various learning experience. Planning is an essential element of any business model, and is a constant center of attention for Boeing. Facing the vigorous demands quality aircraft, comfort, product demands, and raging technology advances, Boeing’s management teams have their hands full. While Boeing challenges are not only the need of new innovations, they must stay ahead of their main competitor Airbus, whom has historically been on an upward growth stance. Management at Boeing, through phenomenal strategic, tactical and contingency planning has continued to dominate the industry in aerospace.
Outsourcing has been around for many years. In this paper, I will discuss some of the history of outsourcing, the good things about outsourcing, and the bad things about outsourcing. Outsourcing is important because many companies rely on it in order to get many different products and services to their facility on time and in good shape. Outsourcing is a huge part of the business industry today. Any business can be affected by outsourcing.
The research is guided by a theoretical framework called the Grounded Theory Approach. The Grounded Theory Approach (GT), first described by Glaser and Strauss in 1967, is an inductively formatted, general method of research that is aimed towards theory development through the data collection process and constant comparative analysis of that data. Cohen and Crabtree, 2006). The concept relies contingently upon the data the study presents and is characterized by the proposed theory being perfectly depicted by the data accumulated. Cohen and Crabtree, 2006).
Outsourcing is a technique for companies to reassign specific responsibilities to external entities. There are several motivations for outsourcing including organizational, improvement, cost, and revenue advantages (Ghodeswar & Vaidyanathan, 2008).
Since mid-90, technology changed procedures for evaluating supplier’s relationships. Before technology, Suppliers relationships used to be an isolated activity disconnected from others companies’ activities highly influenced by conflict of interest. But when technology started to provide accurate data, companies begin the focus on inventory management activities increasing the importance of procurements departments’ evaluation as a way to reduce supply chain cost. With data, procurement can evaluate suppliers and their benefits for the company. In today business environment, the company dilemma is evaluating if the supply chain should be vertical, full outsourced of mix, considering industry maturity impact and price competition (Chopra & Meindl, 2007; Slack & Lewis, 2011).
Planning, an imperative part of any business environment, is a daily focus at Boeing Corporation. The organization faces daily challenges to produce products to fit the consumer wants for air travel, comfort, and efficiency. While Boeing deals with a constant need for innovative ideas, it also deals with the challenges of its main competitor Airbus, who has historically been subsidized by many of the European nations to compete with Boeing for a larger share of the market. Boeing management, through excellent planning, an ethics policy that demands large returns for shareholders, and constant work to comply with ever changing legal demands of the industry has led to the constant success of the company. "It was the jet Boeing didn't build that averted what could have become one of the worst crash landings in the company's 91-year history--and cleared Boeing to conquer the skies again. "
Quickly becoming apparent after only a few rounds of play was in the absence of coordinating direction the individual supply chain links immediately focused upon acting in their own best interests much more so than the organization as a whole. Whether the end use customer was satisfied became secondary to avoiding stock outages for the next link in the chain, or their specific “upstream customer”. The real world application of this example is that focus on the end use customer must be consistent and maintained throughout the process up to and including delivery. Undoubtedly internal customers, such as retailers to wholesalers and distributors to production, must be serviced along the way for the transaction to ultimately occur. However, unless an end use customer is involved no profit can be realized by anyone.
A standout amongst the most noteworthy vital choices Boeing made in the 787 undertaking identified with out-sourcing. Truly Boeing had both composed and fabricated the vast majority of the parts for their airplane. For the 787 undertaking a choice was made to move further towards a frameworks joining model. In the combination model Boeing might band together with outsider suppliers around the globe who might help plan, produce and supply segments for the airplane. Those parts might be transported to Boeing production lines in the USA and gathered into the last item. On paper the choice to go about as a "frameworks integrator" instead of maker had bid. It spreads the danger and moves expenses to the suppliers while lessening the venture required by Boeing....
Generally, a superior supply Chain is an important and unique source of competitive advantage. Its importance is especially illuminated in Multinational companies such as Toyota. Putting this into consideration, the question that now begs for an answer is whether Toyota’s supply chain is effectively serving the organization. Without a doubt, Toyota ha...
The 777 would be manufactured differently than previous Boeing aircraft. Various efforts would be undertaken to increase demand and reduce manufacturing costs of the 777 in an attempt to create positive cash flows sooner. To increase demand, the 777 would be the first fly-by-wire Boeing aircraft, a feature Boeing’s competitors already added to their aircraft. Boeing also made an effort to get their large customers involved in the design process from the beginning in an effort to increase its competitive advantage and long-term demand for the 777. As a cost saving measure, the design and manufacturing teams would work together to create a detailed simulation of the manufacturing process that would reduce the cost of “improvements” that were often made during manufacturing thereby reducing the overall manufacturing cost. Furthermore, Boeing would invest in more training for its engineers on the new CAD system. This new manufacturing process would lead to large capital outflows in the short-run. The challenge for Mr. Shrontz is determining whether these capital investments will lead to an increased return on equity for Boeing.