CHAPTER 1
INTRODUCTION
1.1 Background
Nowadays, companies have to face competition that become harder and severe especially in the manufacturing industries. All industries are continuously striving to establish the new goal in order to enhance their process organization and management efficiency. In this competition environment, industries have to identify the best solution to fulfill their customers demand and satisfaction. Near net shape technology is one of the most innovative concept represent a significant opportunity in today manufacturing industry for better dimension accuracy, shorten product development process and lower cost.
The main focus of this technology is to produce part, as soon as possible to their final shape and flexibility. The technology also must generate opportunity to reduce the productive step for given process chain. The fundamental target incorporate several other advantages such as reduction of process variability, quality improvement in the finished product and the possibility to focus the design of mechanical devices on functional feature, elimi...
Fabrication at the factory utilizes a mix of robotics and manual labor to produce the body of the V-Rod. Robots that are designed to cut pipe are capable of completing a single operation within 3 seconds. Other fabrication robots utilize 1800 watt lasers that can perform cutting operations at the rate of 100 inches per minute. Where robotics can be used to perform high speed cutting and welding operations, skilled workers are a...
A year later he opened his first industrial laboratory, where he would conduct several different experiments. His next major invention was the Quadruplex telegraph for Western Union, which was capable of transmitting two signals in two directions on a single wire. Jay Gould, the railroad industrialist, bought the rights of the telegraph and offered Edison a sum of $100000 dollars for his invention.
The business model for IDEO began as an open-minded place to design, develop and manufacture new products. The last 20 years of proven product design driven by innovation has translated into profit margins for their clients and continuous refinement for IDEO’s process. IDEO pioneered “concurrent engineering” where design and engineering work together to produce aesthetically pleasing products that are also highly functional. This was different from many other similar companies that placed more emphasis on the industrial design than the engineering. IDEO’s strengths grew out of the ability to master this ability with high tech clients. Corporations came to IDEO because they had a proven system of developing the best products through using their key ingredients for innovative strategy.
Assembly line: Dawn of a new age of manufacturing. A motor car for the great multitude, a goal for Henry Ford(Schlager 593). In the 1920s, automobiles were rapidly changing the American lifestyle forever because of their affordability and also the development of new assembly technology to lower the cost. Technological innovations in assembly began to expand and advance for the better throughout the 1920s, which impacts Americans and the people of the world today.
These requirements might seem obvious at first, yet it is exactly the demand and supply on each one of them that causes the limitations and control of this technology. The 3D printer is no longer an equipment that can only be found in a scientific lab, but people can buy it on Amazon with the price from 600 to 2000 dollars. Moreover, there are numerous companies which are starting to invest new functions upon the 3D printer such as the three types of 3D printers that have been advertised in the “Top 3 Best 3D Printers You Must Have” video: “the Tiko, the Palette, and the Moonray”. For instance, the Tiko printer is a new type of “uni-body” 3D printer which prevents the unstable printing problem caused by the traditional “separate three-piece rail frame”. Also, its 1 kg rolls, large “internal filler” and the “close-build chamber” also promises the project to be more “reliable and accurate”.
BOSCH is one of the world's leading specialists in the field of drive and control technologies. Its core products are automotive components, industrial products and building products. BOSCH implements and applies the use of soft robots in its factories. BOSCH uses direct sales of components and spare parts to supply their customers for the various pieces of manufacturing equipment that they have in their plants in more than 80 countries in the technology fields Electric Drives and Controls, Industrial Hydraulics, Mobile Hydraulics, Linear Technology and Assembly Technol...
Advanced CNC fabrication tools and 3D printing machines have made notable improvements in the construction industry. The benefits of this new approach have been developed over many years to increase...
The first stage of automation in the metal industry, completely mechanical,simple and automatic looms that were carried out for specific parts. It loomsautomation, cam, changing settings, making the stop is provided. It’s also the first bench,with chip removal, screws, bolts and nuts, pieces were produced. This so-called automata cam Machine tools developed up to the present time it has reached. However, the program, in the form of a camand there is no flexibility of inventory adjustment that is done. The lack of flexibility of programmingmade during the manufacture of the accounts and the difficulty of the cam and the transition from one track to another, The length of time during the automation of machine tools developed as a result of new types of took needs.
Material handling system is an important equipment and in the design of an effective manufacturing design. One of the main tasks in material handling system design is the selection and setup involving apparatus, demanding comprehensive technical understanding along with methodical research. Material handling equipment selection is a very complex and tedious task. The main factors contributing to the complexity of the equipment selection problem is the constraints imposed by the facility and materials, a variety of disagreeing design and style requirements, anxiety inside functional environment, and some of equipment varieties in addition to designs accessible. In recent years, the equipment selection
The technology and complex foundation of additive manufacturing (AM) or more commonly known as 3D printing is still being widely explored through trial and error processes to improve this innovative field. Consumer goods such as clothes, food, decoration, household objects and tools, fragrance and so much more has good prospect within the spectrum of AM applications. The 3D printing machine enable industrial designers, mechanical engineer, packaging designers, graphic artists, marketing staff, fashion designers, interior designers and the like to create prototypes efficiently. How is timing more efficient with AM? Time to market shrink significantly as the 3D printer help designers and engineer bring their creation to life swiftly. All matters of aesthetics and functionality can be seen and reformed for optimal quality with AM.
The second way is by using computer aided drafting (CAD) and computer aided manufacturing (CAM) programs on your computer.
Materials engineering and computer engineering are two of the modern examples of industrial engineering. Industrial engineers have the challenge of incorporating today’s leading technological advances with the production of them in manufacturing facilities. Their purpose is to maximize output, while minimizing the costs for materials and production. This is why industrial engineers must have knowledge of product development, materials processing, optimization, queuing theory, production techniques, and engineering economy. Industrial engineers must have adequate skills in computer aided design and computer aided manufacturing.
Mechanical engineering is a type of engineering which applies principles of physics and material science for the purpose of analyzing, designing, manufacturing and maintaining of mechanical systems (Gorp, 2005). It is involved with the production and usage of mechanical power in the operation of various machines and tools. Mechanical engineering is considered to be the most diverse engineering and has its breadth derived from the need to design tools and manufacture products which range from small individual parts to large systems. Mechanical engineering, as thought of by scholars, is related to Aerospace engineering, Manufacturing and Mechanical engineering (Van et al, 2011).
Computer integrated manufacturing is a relatively new technology arising from the application of many computer science sub disciplines to support the manufacturing enterprise. The technology of CIM emphasizes that all aspects of manufacturing should be not only computerized as much as possible but also linked together via a computer communication network into an integrated whole. In short, CIM has the potential to enable manufacturers to build cheaper, higher-quality products and thus improve their competitiveness.
Manufacturing the process design also faces the same challenge in the optimization of the product (ARAUJO, JOSÉ AUGUSTO DA ROCHA DE; Costa, Reinaldo Pacheco da, 2004, p. 4).