Tesla Case Study Summary

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A. Estimate the process cycle time for the new product introduction and compare against estimated takt time. Tesla plan to produce 500.000 units of the model 3 by 2018. The automaker hopes to increase its annual vehicle production to 500,000 units by 2018. The plan was revised from the previously stated goal of 500,000 units in 2020. (Lambert, 2016) This means that the process cycle time is that Tesla will produce around 10.000 cars per week B. Determine process bottlenecks that may adversely affect cycle time of the new product introduction. Tesla stated the dependence from their suppliers as one of their main risk factors. We are dependent on our suppliers, the majority of which are single source suppliers, and the inability of these suppliers …show more content…

Recommend an appropriate strategy aligned with principles of lean management that the company could implement to improve cycle time of the new product introduction. Using the previous principles, there´s a clear path to create a strategy that Tesla could use to improve the cycle time of the new model 3. The value and the value stream of the new model 3 are already determined by the company. Now, Tesla needs to focus on the Flow, focusing on the how the manufacturing process of the new car runs smoothly in the Giga Factory, and with the Pull, to ensure their clients to deliver the new model 3 in time. E. Assess the labor, equipment, and material needs of the company that would be required to support the new product introduction. Tesla needs specialized labor, with experience in the automotive industry in the higher quality car segment. The equipment needed is designed specifically for the company. For the model 3, Tesla has the largest stamping press in North America. It presses the complex body shapes for the model 3. (Tesla Motors Documentary, 2017) It also needs robots that will ensemble the parts. The material needs are lightweight aluminum that cost $30.000 USD per roll. 97% of the tesla cars are made of lightweight aluminum. (Tesla Motors Documentary, …show more content…

For having the materials needed for the development of the new model 3, Tesla should make agreement with different suppliers in order to be sure that the materials will be available and that the process won’t be delayed because of the lack of components needed for the cars. G. Explain how your proposed labor, equipment, and materials plan will support the new product introduction. By having an experienced labor force, Tesla will reduce the chances of making mistakes in the development process because of the experience of these professionals. By having robots and equipment designed specifically for the company, Tesla guarantees and efficient development and manufacturing process of their cars. And by making agreements with different suppliers, Tesla can ensure that they will have the raw materials needed for the development and manufacturing process of the cars in order to be able to fulfill the delivery times that the customers need and want.

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