Essay On Casting

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The term ‘investment’ refers to ceramic materials used to build hollow shells where the molten metal is to be poured to make a casting. The process was given the name ‘investment’ because of the solid mould process that involves a plaster type material that is poured or ‘invested’ into a container that holds small plastic patterns which happens to be a replica of the casting being produced. After the plaster type material sets, the pattern will be burnt out leaving a hollow cavity where the metal will be poured. The process is also called ‘lost wax casting’ which is a name that comes from the wax lost during the formation of the cavity. Both names are correct but lost wax casting is the older traditional name for the process and investment casting is the new version name of the process.
Investment casting technique is amongst the most ancient of processes and it also amongst the most modern. The discovery that metals could be cast to shape in moulds and melted was one of the most important achievements towards civilization made by man. Investment casting dates back to thousands of years. Its earliest known use was for statues, idols, jewellery and ornaments. Natural wax was used to make the patterns and clay was used to make the mould. Bronze and precious metal objects have been produced by this type of method for at least 6000years. The most famous Investment Casting during the Renaissance Period was of the ‘four doors’ in the church of San Giovanni, Italy. The doors were made by Lorenzo Ghiberti in the year 1380, the panels were bronze casted and it took 48years to finish it and some other famous examples of Investment casting can be dated back to 2000 B.C from the Pakistan’s Harappa Civilization and Egypt’s tombs (1333-1324B....

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...of slurry to dry in between. This will then be dried and a dipping process will be repeated until a certain thickness has been achieved. The entire pattern will then be placed in an oven and the wax melted leaving a hollow cavity within the mould which matches exactly the shape of the assembly. Before casting the ‘skin’ or shells will be fired in an oven, where the heat will burn out any remaining wax and prepare the mould for the molten metal. The metal will be poured a shell through a funnel-shaped cup and flows down the Sprue channel and pass the gates into the part cavities. Once the metal cools the gates, Sprue and parts will become one solid casting. When the casting has cooled the shell will be broken off. After a few finishing operations, the castings which are exact replicas to the wax patterns are ready for shipment to the customer and for certification.

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