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Global competition impact
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In Today’s competitive global markets, end-users are scrambling to reduce costs and improve asset utilization. Many large companies have eliminated systems engineering and maintenance, preferring to outsource these functions. Mirroring this change, large controls vendors are expanding their offerings to “total solutions” responsibility, including systems integration, supply logistics, training and maintenance services.
An every entrepreneur always strives for the profitability in the business. A business of manufacturing activity is becoming competitive due to globalization.
Swift developments in technology, increasing affordability and awareness have made manufacturing field a prime candidature for automation.
High level of automation may not be necessary at all the places. However, It is a lovely scene to watch robot assembling the wind shield on cars one after the other with out breaks, an enclosed sophisticated caged automation producing medical vials at extremely high output rates, a line of engine assembly producing engines after engines with envied precision and repeatability. All these scenes have become normal in manufacturing industries. What you can prominently notice in such automations is total or partial absence of human being. That’s automation of manufacturing.
In manufacturing industry there are manufacturing engineers who generally decide, plan and execute manufacturing process for product being produced. While in initial stage the process of manufacturing engineering plays vital role in decision making about ‘How’ the products will be produced efficiently, fast, error free and of highest standard.
Many aspects needs to be considered while deciding the method of manufacturing. Generally there are t...
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...handling explosives, charging atomic fuel in to reactors are the most dangerous task and must be considered for automation.
Automation can always provide great solutions to many problems of manufacturing activities. A buyer of automation system shall have contemplated view about facility management. A buyer of automation system shall always have benchmark criterion to weigh the advantage of automation systems and for creating healthy and encouraging working atmosphere for manufacturing activities against financial investments.
Automation is good, if contemplated. Capital depreciation is generally swallowed by the overhead rate, making automation seem the easy route to lower labor costs. In reality, major capital investment demands a toll on the profits of every product in a profit center and depletes the company's funds.
Works Cited
Pinto's writings
The question of what should be automated in our world is one that deserves serious contemplation. In a time when technology seems to race past our population at an incredible rate, the thought of our whole world being automated is not a radical concept. It has been predicted that in the near future, every aspect of our society will contain some sort of automation. But what is automation exactly? A Webster’s Dictionary for college students defines automation as “the handling and fabrication of materials by automatic machinery, especially when no part of the process is done by hand.”1 The same source gives the definition of automatic as “operated by self-acting machinery.”2 My idea of automation is a machine taking over a job that a human used to perform in such a way that the machine acts on its own to accomplish the task. Webster seems to aim at automation under the terms of machinery; but in our world today, most of the automation we are concerned with involves computers. Computers are said to be a billion times faster than human beings and are known for their capability to hold more information than humans ever could. So in a world where automation is beginning to gain more and more ground on a daily basis, most aspects of our society have seen its effects.
The reason why we need to discuss this issue, is mainly because the problem may be deeply rooted to the modern business & entrepreneurial attitude and philosophy, which hasn’t changed much since industrial revolution: human economic thinking (competitiveness), technological progress and productivity. Europe and United States are two, most affected parts of the world by mechanization and automation, as both are on a similar level of economic and technological development and wealth, however, in present globalized world the less developed countries will likely to follow soon, if they have not already. According to Jeremy...
For many years robots have been used in factories and manufacturing processes to help humans do simple jobs. In the past robots were used for huge tasks such as in the production of a car by welding it or painting it. The future of robots in factories and manufacturing lies in the change of their utility. Robots are now being developed to do small tasks that take a high rate of precision. They also are being made to be smaller and easily reprogrammable, so they can do more than just one task in a singular location. The transition of robots taking a bigger role in the manufacturing process which forces out human workers is because of the reliability of having a consistent worker. Infosys an AI research company states, “ With robots attaining greater degrees of sensitivity in their touch capabilities, savvy manufactures are embracing robotics in greater volume to increase efficiency and work rates on production, picking and packing lines” (Limited, 2017) With robots becoming more advanced and cheaper to buy and operate many businesses have switched to robotics instead of workers. Robots can work continuously without stopping for a lunch break or to go home every 8 hours. In areas of the world that have high wages, robots are becoming an easy way for companies to cut cost by firing human employees they no longer need. They do not require a lot of training, which is an added cost to a company every time they hire a new human employee. Robots can also take over jobs that are dangerous for a human to do and perform the task at a higher success rate as well. In February of 2017 an article written by Kristin Houser explained how, a precision technology company in China replaced 90% of human employees with robots and saw 250% increase in production. A few of the issues with robots include the time needed to integrate and program
What are the steps involved in the design and manufacturing process? The steps involved in the design and manufacturing process are data capture, restoration design, and restoration fabrication.
It is believed that it will reduce the human error using conventional machines and help in manufacturing complex automated parts and provide reliability and quality required for competitive manufacturing. While this thinking was not limited to a scope since fully automated factories use hard automation systems for manufacturing are not yet feasible due to practical, financial and cybernetic reasons. According to cybernetics point of view, complete automation is not suitable for any manufacturing organization. Instead its better. From a cybernetics perspective also, it appears that complete automation will be a sub-optimal solution for manufacturing organizations, at least for the foreseeable future, when compared with production methods that involve humans, machines, and computers in an effective partnership (hybrid systems).
Artificial Intelligence, also known as AI, allows a machine to function as if the machine has the capability to think like a human. While we are not expecting any hovering cars anytime soon, artificial intelligence is projected to have a major impact on the labor force and will likely replace about half the workforce in the United States in the decades to come. The research in artificial intelligence is advancing rapidly at an unstoppable rate. So while many people feel threatened by the possibility of a robot taking over their job, computer scientists actually propose that robots would benefit a country’s efficiency of production, allowing individuals to reap the benefits of the robots. For the advantage of all, researchers and analysts have begun to mend the past ideas of human-robot interaction. They have pulled inspiration from literary works of Isaac Asimov whom many saw as the first roboticist ahead of his time, and have also gotten ideas of scholarly research done by expert analysts. These efforts have began to create an idea of a work force where humans and robots work together in harmony, on a daily basis.
Transition to automation in the manufacturing industry is quite old. The textile sector, economic production, due to the size of the market competition and automation industries is the last first. For the same reasons, thats why in a hundred years the press has sneaked a step into the automation in the metal industry.
When people think of robots, an image of a mechanical, stiff, talking, moving, human-like machine might come to mind. Robots are, in fact, computerized machines that are ultimately utilized to simplify larger scale tasks. They include control machines, computer controllers, or microprocessor based automated systems just to name a few. The ultimate goal of industrial engineering is to expedite processes; therefore, with such developed and modern technology, the manufacturing process is more efficient, cost effective, and there is almost no human error. With all its benefits the automation and robotics movement has made way for new fetes and greater prospects in economic terms for large-scale firms.
It is not ethical to replace human employees with robotic automation and computer-controlled systems. It is important to be mindful, how and when to use robotic automation as robotic automation is useful, when used sparsely. Robots are a problem for humans because, the technology of robots is becoming smarter, more reliable industrial robots and drones that lead to better factory production. It is often cheaper to buy an industrial robot or program than to train a human worker and pay them for their job. The major cost difference of robotic automation is often a major factor in why human jobs are replaced by robots, as with salary and overall price per employ.
The need of a bite of automation in SME's becomes a key reason for the huge demand of AVG in the various industrial field. High degree of accuracy and precision to minimize the error and improved lead time, extreme flexibility over other available material handling system makes it a popular and highly preferred material handling option in SME's. It can be adopted any environment and cheap among autonomous robot. There is a significant amount of difference between theoretical and practical work cycle value of time which can be optimized by adopting different
Material handling system is an important equipment and in the design of an effective manufacturing design. One of the main tasks in material handling system design is the selection and setup involving apparatus, demanding comprehensive technical understanding along with methodical research. Material handling equipment selection is a very complex and tedious task. The main factors contributing to the complexity of the equipment selection problem is the constraints imposed by the facility and materials, a variety of disagreeing design and style requirements, anxiety inside functional environment, and some of equipment varieties in addition to designs accessible. In recent years, the equipment selection
Is automation “good” or “bad”? There are arguments on both sides of this issue. On one hand, the cost of production on a per item basis is generally low, on the other hand it is often said that automation takes jobs from people. In the old days manufacturing and fabrication were all done by hand by people. Now that computers and technology have succeeded in the industry, automation has become the competitive advantage in today’s manufacturing world. Automation has allowed for companies to mass produce products at outstanding speeds and with great quality. Although automation is constantly setting the standards for the American workplace and has many advantages, there are also negative aspects about automation. Automation has face some
The use of the computer has had a positive impact on manufacturing engineering in many ways. Engineering is a term applied to the profession in which a knowledge of the mathematical and natural sciences, gained by study, experience and practice, is applied to the efficient use of the materials and forces of nature. The term engineer denotes a person who has received professional training in pure and applied sciences.
We often think of automation as modern but with that there is a history that is dynamic and large. Automation in manufacturing is used to have machines perform processes with levels of speed, consistency, and precision that is more capable than a human worker. Manufacturing automation has many benefits.
To conclude, robots could be the backbone of the society that will result in a technological revolution. Because of robots various characteristics that do not experience fear, nor exhaustion and they are precisely programmed, which make them able to help in case of need, housework, and factories production. Society needs to put the issue of robots into consideration to satisfy any shortage exists in the world.