Abrasive Operations: The Honing Process Of The Machining Process

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As the name of this group of abrasive operations suggests, their objective is to achieve superior surface finish up to mirror-like finishing and very close dimensional precision. The finishing operations are assigned as the last operations in the single part production cycle usually after the conventional or abrasive machining operations, but also after net shape processes such as powder metallurgy, cold flashless forging, etc. The finishing processes discussed in this section include honing, lapping, superfinishing, polishing, and buffing. Honing is a finishing process performed by a honing tool, which contains a set of three to a dozen and more bonded abrasive sticks. The sticks are equally spaced about the periphery of the honing tool. They …show more content…

Bores can vary in diameter and form, from bigger piston bores in motor cylinders to rather small bores in fuel injection systems. Quality parameters for these bores are form and geometric accuracy as well as surface roughness and structure. All requirements can economically be met by using the honing process as the final finishing operation for readymade bores. Honing is an abrasive machining process using abrasive grains usually made of diamond or Cubic Boron Nitride (CBN) in metallic bonding. During the process three movement components, namely an axial movement along the bore axis, a rotational movement around the bore axis and the feeding movement of the honing stone, are combined. The feeding movement of the honing stone is induced by an axial movement of the feeding cone, which is translated into a radial movement of the honing stone at the interface between honing stone and work piece. The feeding movement is decisive for the results of the honing process. For a regulation of the process that enables high process stability and repeatability as well as good quality results from the first part it is important to know about the forces in the feeding system of the

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