The AMOCO Commercial Process

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The solution for the resistance to oxidation of p-toluic acid was solved by the discovery of bromide-controlled air oxidation in 1955 that was led to the implementation of AMOCO process [28-31]. In AMOCO process, the oxidation of para-xylene was conducted using a combination of three ions as a homogeneous catalyst which is cobalt, manganese and bromide ions. Acetic acid and oxygen/air were used as solvent and oxidant, respectively [32]. The common bromide ion sources are hydrobromic acid (HBr) and sodium bromide (NaBr). The oxidation operated at 175-225°C and 15-30 bar of oxygen. The terephthalic acid formed mostly in the form of solid due to the low solubility of terephthalic acid in the acetic acid. AMOCO process successfully gives a promising reaction yield, since more than 98% of para-xylene reacted, while terephthalic acid selectivity yield was about 95% in the reaction time of 8-24 hours (Scheme 3).

Scheme 3. AMOCO commercial process of para-xylene oxidation to terephthalic acid [32].

As shown in Scheme 2, the consecutive oxidations of methyl group take place for p-toluic acid and 4-CBA. In order to gain terephthalic acid as the end product, the purification from impurities including 4-CBA content in crude terephthalic acid must be conducted. In purification process, the crude terephthalic acid (a solid terephthalic acid that has been undergoing centrifugation and drying) will be dissolved in hot water to reduced 4-CBA to p-toluic acid. This reduction process is through catalytic hydrogenation on palladium catalyst. Then, the purified terephthalic acid is obtained [33]. Apart AMOCO process, the other catalytic process to produce terephthalic acid by direct oxidation was widely st...

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...terephthalic acid solubility in water increased linearly proportional with temperature. This situation happens due to the low dielectric constant nature in supercritical water, making it as a good solvent for non-polar substance like para-xylene. Therefore, it can be concluded that the reaction and yield of the reaction could be adjusted by the modification of reaction temperature. As shown in Table 1, the application of sub and supercritical water, could give a greater yield in terephthalic acid, >50%. However, the industrial implementation always demanding the practical application in terms of energy, nature of chemical and operation cost. Even sub and supercrical water could produce high amount of terephthalic acid, but the temperature and pressure applied in this application was far from safe and commercially practical.

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Universiti Malaysia PAhang

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