The following sections will describe Lean efficiency and effectiveness, and also give examples with real case studies.
1.1 Efficiency of Lean Supply Management
The lean approach can substantially improve the process' efficiency. The objective is to create high quality products at a minimum cost in a short delivery time (Basu and Wright, 2008). This section explains briefly how Lean improves operational efficiency and enhances the competitiveness.
1.1.1 Elimination of waste
In the Lean concept, any non-value adding activity in the process is considered as a waste. The Lean principle tackles this problem by aiming to eliminate the waste from the operation, which will subsequently improve workflow and its efficiency as well as improve inventory
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If raw materials sent to the station are in the right quality, these materials will produce a standard quality output. For example, Seagate Technology improved their lean supply chain by increasing customers’ and stockholders’ value by refining products as an attribute of the Lean Six Sigma objectives. After that, considerable benefits were attained comprising 31 percent of throughputs, 80 percent of authorisation rate on requirements for vacuuming instruments, compared with 40 percent in the past; less operation time and a reduction on investment spending such as machinery, equipment etc. because the current equipment was utilised more powerfully. (Basu (2004) cited by Basu and Wright …show more content…
Another significance of lean supply network is working collaboratively with a fewer sets of suppliers (Trent, 2008). Fewer suppliers mean companies can work more closely and more efficiently towards a common goal by sharing information and creating trust. Moreover, Lean also provides clear benefits in the part of employee productivity enhancement. Caspian company, a Pennsylvania constructor of industrial sensors, accomplished a rise in labour productivity development by of 12 percent over a two-year period after the implementation of Lean (Cooper & Maskell,
The method of Lean Six Sigma is the combination of two business techniques that includes Lean Manufacturing and Six Sigma. Lean manufacturing focuses on improving the flow of the organization by training highly skilled employees to increase the overall speed while Six Sigma focuses on improving current performance and overall accuracy. In most cases, blending both Lean and Six Sigma can be costly; however the end result can have create an organization that focuses on quality, accuracy, and speed to meet the goal which is profitability.
Lean manufacturing refers to systematic identification and elimination of waste through CI processes in pursuit of perfection (Khan et al. 2013; Yang & Yang 2013). Lean production is now used worldwide in manufacturing plants to eliminate waste from all ar...
Complete administration of cost is done by lean internal operational functions adopted by the Tesco. Record of accepted salespersons and organizing scheme are upgraded regularly and endlessly. Effectiveness and efficiency of such operations are maintained by these policies adopted by Tesco.
Lean Six Sigma is a methodology that creates processes within an organization to cut waste and improve the company’s performance. However, studies have shown that over the past decade applying Lean Manufacturing and Six Sigma can create problems for companies financially and potential problems for employees. Companies should take great care before implementing a Lean Six Sigma solution because in some instances, going lean can do more harm than good both financially for the organization as well as destroying employee loyalty and moral.
According to Christopher and Towill (2001), there are mainly three ways to combine lean and leagile. The first hybrid approach is the Pareto rule, which means that the dominant 20% of products should use leanness and make to stock. While the remaining 80% products with less share of revenue should use agility. The second hybrid approach is about using lean approach for the base level of demand, while for the peak season or flexible demand, manufacturer can use agility
Achieving quality of conformance involved conform to specifications that involve providing customers with a quality product at the right price which accounts for the cost of materials. In order for a company to achieve and produce a successful product that customers want and need, it is vital that quality management and lean systems play front row. Quality management helps organizations to reduce waste and inventory. “Lean is about challenging the way things are done and opening our eyes to that waste and inefficiency” (Lean Benefits - Benefits of Lean, Why Lean is Important, 2015). Within each of these concepts are important tool and techniques that organizations can use to achieve a quality product. In this paper I will discuss “cost of quality” from the quality management side and “kaizen’s” from the lean system side, while discussing how each of these concepts are implemented into my own life or
For organizations who have committed to invest and deploy quality systems improvement programs, it is a huge task for every member who is a part of the transformation. The benefits are felt once completed and outweigh the cost from a long-term standpoint. Col. Larsen offers a compelling argument that Lean principles, when properly applied, also result in significant improvement and transcends industry boundaries. Leadership from all levels must challenge traditional approaches, communicate, and execute as a team to design and obtain excellence in governance of safety.
The Lean Startup method is a scientific approach to makes startups fast respondent to customers wants and needs. Throgh Lean startup method entrepereneurs know managing startups effectively in many aspects and also the time to pivot
A LEAN Company is our best description and our business philosophy (creating more value for customers with less resources), which pursues to deliver what the customer wants, when they want it, at maximum value with minimum misuse.Through the application of LEAN, we achieve more fulfillment as it helps to reduce the possibility to constantly be fighting a battle against difficulties. Besides, we promote a Continuous Improvement Culture in our performance.
...reduce cost to the business, customers and the environment. Lean production system can be seen really great operations strategy for Kellogg’s, however, the management need to look for methods, which enables the employees to understand the system better, therefore resistance can be avoided. In order employees to be motivated, there is a need for training before their work as well as involve them in the implementation procedure. Consequently, Kellogg’s would be more successful if the company carries out this program.
Outsourcing labor and materials in a global market can significantly stretch the supply chain structure. This can have both positive and negative effects. Looking to different countries provides the opportunity to access different markets and find the lowest possible manufacturing costs. Many companies also embraced the Toyota Motor Corp. model of just-in-time inventory and other lean manufacturing techniques that emphasized speed and cost reduction (Bosman, 2006...
The company that the author has chosen to compare his own organization with is the Toyota motor company. The Toyota Company has become a renowned leader in the area of quality management. Toyota’s theory of “keep it lean” has kept the company running at a level that eclipses the industry standards.
Eastman Kodak has realized savings in the millions in transportation and inventory costs by implementing lean logistics. Kodak starting developing lean logistics in 2002 by establishing a cross docks to improve the flow of materials moving from its suppliers to its warehouses. Kodak picked three of its closes suppliers to try the lean logistics out. One main truck would go around to the suppliers and pick up supplies every two days and bring it back to the cross dock where it would be moved to the correct department. This one act has led to a $20 million inventory cost reduction because there is nothing being stored, and the shipping costs are low because they use their own trucks.
Performance management is a process that guarantees an organisation and all of its available resources are working collectively and effectively towards achieving the organisation’s mission or goal. Performance management affords an understanding of what drives an individuals, and even organisations, performance at all levels. An understanding of performance management allows for the identification and minimisation of unproductive areas of an organisation, as well as an ability to predict future performance. It is a powerful tool that can be used by managers at all levels of an organisation to help improve a company’s productivity.
The main idea is to fulfill the internal or external customer’s wants. Through lean thinking, it is hoping that nonmanufacturing company’s can provides value to the customers with minimum cost, effort and can save time. Thus, it will lead to improve performance and optimum utilization of the company’s additional capacity and resources.